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RTM Spartan PLC User Manual

RTM Spartan PLC User Manual
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Introduction Safety ABOUT THIS MANUAL 1 OPERATING YOUR SPARTAN SYSTEM SAFELY 32 TECHNICAL VIDEO TAPES 1 Parts & Illustrations SPARTAN II PAC SYSTEM LIST 2 23280-00 SPARTAN II PAC UNIT ASSEMBLY 3 23280-00 SPARTAN II PAC UNIT ASSEMBLY 4 23280-00 SPARTAN II PAC UNIT ASSEMBLY 5 23280-00 SPARTAN II PAC UNIT ASSEMBLY 6 HOSE CONNECTION DIAGRAM 7 23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY 8 23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY 9 23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY 10 23250-00 SPARTAN II PAC CONTROL BOX DIAGRAM 11 23250-00 SPARTAN II PAC WIRING DIAGRAM 12 23250-00 SPARTAN il PAC WIRING DIAGRAM 13 23250-00 SPARTAN II PAC WIRING DIAGRAM 14 23250-00 SPARTAN II PAC WIRING DIAGRAM 15 SPARTAN II PAC CONSOLE FUNCTIONS 16 INITIALIZE SYSTEM FUNCTIONS 17 SYSTEM SET-UP FUNCTIONS 18 FLUSH SET-UP FUNCTIONS 19 MANUAL INJECTION FUNCTIONS 20 OPTIONAL MOLD SCAN FUNCTIONS 21 OPTIONAL MOLD SCAN #2 FUNCTIONS 22 OPTIONAL MOLD SCAN #3 FUNCTIONS 23 CATALYST BACK PRESSURE VALVE ASSEMBLY 25 20864-06 MATRIAL PUMP ASSEMBLY 26 GAM-268-01 MATERIAL PUMP PICK-UP KIT 29 20941-00 CATALYST BOTTLE ASSEMBLY 31 RECIRCULATION MODE (Start-Up) 37 INI TIAL INJECTION INSTRUCTIONS 37 MANUAL INJECTION INSTRUCTIONS 37 AUTOMATIC INJECTION INSTRUCTIONS 38 RFID OPTION (WRITNG TAGS) 38 RFID OPTION (READ TAGS) 38 SHUT DOWN PRCEDURE 39 OPERA TION NOTES 39 FLUID SECTION DISASSEMBLY PROCEDURE 41 CUP SECTION DISASSEMBLY PROCEDURE 41 CUP SECTION ASSEMBLY PROCEDURE 42 FOOT VALVE SECTION DISASSEMBLY PROCEDURE 42 FOOT VALVE SECTION ASSEMBLY PROCEDURE 43 FLUID SECTION ASSEMBLY PROCEDURE 43 MOLD SCAN Limited Warranty Policy INSIDE BACK COVER

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About This Manual Before operating, maintaining or servicing any Glas- Craft system, read and understand all of the technical and safety literature provided with Glas-Craft products. If you do not have the manuals and safety literature for your Glas-Craft system, contact your Glas-Craft In this Glas-Craft technical and safety publication, the following advisories will be provided where appropriate: Is information about the procedure in progress. Is imperative information about equipment protection. Is imperative information about personnel safety. The information in this document is...

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PARTS & ILLUSTRATIONS Internal Mix Resin Transfer Molding System Portable Cart Mounted Factory Assembled DISPENSE HEAD ASSEMBLY 5" MATERIAL PUMP ASSEMBLY, 11:1 RATIO CATALYST SLAVE PUMP ASSEMBLY MATERIAL HOSE ASSEMBLY, 3/8 ID, 30 FT. MATERIAL HOSE ASSEMBLY, 1/2 ID, 25 FT. CATALYST HOSE ASSEMBLY, 30 FT. CATALYST HOSE ASSEMBLY, 3ii FT. FLOOR MOUNT BASE GROUNDING CLAMP ASSEMBLY USER MANUALS MOLD SCAN

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23280-00 SPARTAN II PAC UNIT ASSEMBLY Pipe Plug Pressure Relief Valve Lock Washer Elbow Fitting Mini Regulator Relief Valve Solvent Tank Clamp Cover Fiate Base Mount Lock Washer Swivel Caster Lock Washer Flat Washer Hose Guide Flat Washer Lock Washer Bottle Supply Support Solvent Vaive Assy. Rubber Tarp Strap Tank Support Lock Washer Flat Washer

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23280-00 SPARTAN II PAC UNIT ASSEMBLY Catalyst Progressive Adapter Plate Shoulder Screw Servo Motor Coupler Servo Motor Mounting Rrncket Sensor Progressive Catalyst Sensor D^cal Shoulder Screw Slave Pump Shoulder Screw Shoulder Screw Shoulder Screw Slave Slider Shoulder Screw Flat Washer Spacer Slave Pump Assy. Pipe Clamp Support Rail Shoulder Screw Pump Assy. Mounting Adapter Shoulder Screw

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23280-00 SPARTAN II PAC UNIT ASSEMBLY Right Rear Pump Guard Surround Guard Guard Window Lock Washer Machine Screw Right Front Pump Guard Pump Guard Angle Bracket Machine Screw Fonder Washer

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23280-00 SPARTAN II PAC UNIT ASSEMBLY Material Hose Resin Drum Catalyst Hose Catalyst Hose Material Hose

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HOSE CONNECTION DIAGRAM Spring Lock Push Button Mounting Bracket Elbow Fitting Shoulder Screw Black Push Button Mounting Bracket Connector Fitting Elbow Fitting Recirculation Catalyst Hose Assy. Heat Shrink Expandable Sleeving Material Hose Catalyst Hose Catalyst Hose Heat Shrink

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23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY Emergency Stop Button Contact Block Coupling Plate Push Button Coupling Plate Contact Block Touch Screen (STROKE COUNTER RESET) Power Switch Cord Grip (ACCU-SHOT INJECTION) Cord Grip (SOLVENT FLUSH) Coupling Plate Contaci Block Mini Regulator Selector Switch Adaptor Valve (REMOTE INJECTION PORT) Bulkhead Fitting Pipe Fitting Bulkhead Fitting Tube Plug Connector Fitting Elbow Fitting Bulkhead Fitting Elbow Fitting Check Valve Actuated Toggle Valve Connector Fitting Shoulder Screw Lock Washer

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23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY Pilot Regulator Rubber Grommet Vent Plug Rubber Grommet Shoulder Screw Flat Washer Lock Washer Roundhead Screw Lock Washer Machine Screw Lock Washer Lock Washer Flat Washer Connector Fitting Vent Plug Rubber Seal Elbow Fitting Rubber Grommet Shoulder Screw Lock Washer Elbow Fitting

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23250-00 SPARTAN II PAC CONTROL BOX ASSEMBLY Fuse Holder Adjustable Pressure Power Supply On/Off Switch Block Mounting Bracket Roundhead Screw Lock Washer Ilex Head Screw Lock Washer Cover Plate Tube Reducer Elbow Fitting Push-On Hose Fitting Connector Fitting Connector Fitting Self Relieving Pressure Regulator Mounting Bracket Connector Fitting Miniature Needle Valve Terminal Block Conductor Connector Machine Screw Lock Washer Elbow Fitting Elbow Fitting Elbow Fitting Connector Fitting Elbow Fitting Shoulder Screw Lock Washer Pipe Plug Elbow Fitting Machine Screw Breather Vent F.lbow...

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23250-00 SPARTAN II PAC CONTROL BOX DIAGRAM

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23260-00 SPARTAN ii PAC WIRING DIAGRAM

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23250-00 SPARTAN II PAC WIRING DIAGRAM

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23250-00 SPARTAN II PAC WIRING DIAGRAM

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23250-00 SPARTAN II PAC WIRING DIAGRAM

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SPARTAN II PAC CONSOLE FUNCTIONS PUSH BUTTON EMERGENCY STOP SHUTS OFF OPERATION. A|R MOTOR (TWIST RED KNOB TO RESET EMERGENCY STOP. DR«5 OP r Aiirp START BUTTON MUST BE PUSHED TO RESTART.) HKtbbUKb bAUbb POWER ON/OFF SWITCH , AIR MOTOR X2 PRESSURE GAUGE SYSTEM START TOUCH SCREEN MAGIC BULLET SELECTOR SWITCH STROKE COUNTER RESET PUSH BUTTON MOLD INJECTION SOLVENT PURGE PUSH BUTTON MOLD INJECTON SELECTOR SWITCH

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