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332562B, ProMix PD2K Electronic Proportioner, Operation ...

332562B, ProMix PD2K Electronic Proportioner, Operation ...
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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 1

Positive displacement proportioning of 2-component materials helps reduce waste. Manual system with Advanced Display Module. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and in your PD2K Installation and Repair/Parts manuals. Save these instructions. See page 3 for model part numbers and approvals information. PROVEN QUALITY. LEADING TECHNOLOGY.

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 3

See Figs. 1-7 for component identification labels, including approval information and certification. Maximum Fluid Working pressure pumps: With high- pressure pumps: Electronic Proportioner Intrinsically safe Intrinsically Safe (IS) System. Install location, with IS Connection to color change and booth control modules Class I, Division 1, Group D T3 Hazardous Locations Read Instruction Manual Warning: Substitution of components may impair intrinsic safety. PART NO. SERIES SERIAL Figure 1 Model MC1000 (Low Pressure) Identification POWER REQUIREMENTS Intrinsically safe connections Figure 2...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 4

Electronic Proportioner Intrinsically safe Figure 5 Non-lntrinsically Safe Color Change Control (Accessory) Identification Label

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 5

ProMix" PD2K/PD1K COLOR CHANGE CONTROL PART NO. SERIES SERIAL MFG. YR. MAX AIR WPR - rli ~- Intrinsically safe equipment Figure 6 Intrinsically Safe Color Change Control (Accessory) Identification Label Intrinsically safe Figure 7 Booth Control Identification Label PART NO. SERIES SERIAL MFG. YR. EXPANSION PUMP Figure 8 Pump Expansion Kit (Accessory) Identification Label

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 6

Related Manuals Related Manuals Manual No. PD2K Proportioner Repair-Parts Manual, Manual Systems Color Change Kits InstructionsParts Manual PD2K Proportioner Installation Manual, Manual Systems 3rd and 4th Pump Kits Instructions-Parts Manual Mix Manifold Instructions-Parts Manual PD1K Pump Expansion Kits Instructions-Parts Manual Pump Repair-Parts Manual Color Change Valve Repair-Parts Manual

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 7

Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specic risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specic hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent re...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 8

INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause re, explosion, or electric shock. Follow local regulations and the following safety requirements. • Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1 and 2 (Europe) Hazardous Location, including all of the local safety re codes (for example, NFPA 33, NEC 500 and 516, OSHA 1910.107,...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 9

TOXIC FLUID OR FUMES Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specic hazards of the uids you are using. • Store hazardous uid in approved containers, and dispose of it according to applicable guidelines. • Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 10

Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Keep Components A and B Separate Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. Read material manufacturer’s warnings and material MSDS to know specic hazards and precautions related to isocyanates. Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufcient ventilation in the work area. If sufcient ventilation is...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 11

Important Isocyanate (ISO) Information Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime. • When changing materials, ush the equipment multiple times to ensure it is thoroughly clean. • Always clean the uid inlet strainers after ushing. • Check with your material manufacturer for chemical compatibility. • When changing between epoxies and urethanes or polyureas, disassemble and clean all uid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 12

Glossary of Terms Advanced Display Module (ADM) - the user interface for the system. See Advanced Display Module, page 16. Enhanced Fluid Control Module (EFCM) - the uid controller for the system. Grand Total - a non-resettable value that shows the total amount of material dispensed through the system. Idle - if the gun is not triggered for a user-settable value, the system enters Idle mode. Trigger the gun to resume operation. Intrinsically Safe (IS) - refers to the ability to locate certain components in a hazardous location. Job Total - a resettable value that shows the amount of...

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332562B, ProMix PD2K Electronic Proportioner, Operation ... - 13

Overview Usage This electronic two-component paint proportioner can blend most two-component paints, including quick-setting paints (those with a pot life of 5 minutes and greater). • The system dispenses Material A, monitors uid ow, and continually dispenses Material B at ratio. • Can proportion at ratios from 0.1:1 to 50.0:1 (depending on material, ow rate, pump size selection, and mix point). • Will display the last 200 jobs, 200 errors, and 200 events with date, time, and description. Component Identication and Denition Component • Enhanced Fluid Control Module (EFCM) • 24 V Power...

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