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Product Specification SERIES E

Product Specification SERIES E
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Product Specification SERIES E

Product catalog summary
Introduction
The Dynamic Trim Control System Series E is an advanced system designed for larger boats (15 to 30 meters), offering user-friendly 3D controls and a large display for precise management of trim, heel, or heading. It is fully automatic, enhancing performance, fuel economy, comfort, and safety.
Key Features
  • Comfort and Safety: Reduces uncomfortable and dangerous pitch and roll.
  • Performance and Fuel Economy: Minimizes wave resistance and saves fuel.
  • Intuitive Control: Innovative 3D controls for precise management.
  • Durability: Large, fast-acting interceptors provide effective lift force.
  • External Monitoring: Can be controlled via external devices using NMEA 2000 interface.
Motion Control Features
The system offers both automatic and manual control modes for roll, pitch, and yaw, including features like active roll control, pitch-offset control, and auxiliary steering.
Configurable Lift Force Allocation
Allows customization of control forces for pitch, roll, and yaw, with the ability to swap functions to mitigate roll-induced steering forces.
Kit Boxes
Include all necessary parts for installation, such as control panels, distribution units, and interceptors, with models available for straight and chine interceptors.
Control Panel
Designed for ease of use, featuring automatic control mode, built-in GPS, and motion sensors. It provides feedback on boat speed, turning radius, pitch, and roll angle. The panel is waterproof and supports multiple mounting options.
Interceptors
Series E interceptors are large, fast-acting, and suitable for boats between 15 and 30 meters. They are designed to withstand impact and water ingress, with easy installation options. Different models are available, including straight, tunnel, and chine interceptors.
Specifications
Detailed specifications are provided for each component, including dimensions, weight, power consumption, and compliance standards.
Overview
The document provides detailed technical specifications, ordering data, and installation instructions for the Zipwake Dynamic Trim Control System - Series E, covering components such as distribution units, cables, control panels, servo units, and external GPS antennas.
1. Specifications
  • Distribution Units: DU-E and DU-EX models supply power to the system, accommodating multiple interceptors. They are robust, waterproof, and ignition protected, suitable for engine room installation. Specifications include a supply voltage of 12-32 V DC, power consumption of 0.1 W max, and an operating temperature range of -20° to +85°C.
  • Cables: Various cables are available for connecting control panels and extending servo unit connections, rated IP67 for waterproofing and oil resistance.
  • Control Panels: Feature a black chrome frame with an optional brushed aluminum finish and a weather cover available in five colors.
  • Servo Unit: SU-E model is a submersible electrical unit with a brushless DC motor, waterproof up to 5 m, designed for easy installation and replacement.
  • External GPS Antenna: GPU model provides accurate vessel position and speed updates, essential for the automatic motion controller, with a 5 Hz, 20-channel receiver and IP67 rating.
2. Ordering Data
Each component, including distribution units, cables, control panels, and GPS antennas, has specific part numbers for ordering. Accessories and spare parts are available for most components.
3. Installation and Usage
  • Distribution Units: Can be expanded with the DU-EX unit to accommodate more interceptors, including a power cable for easy battery connection.
  • Cables: Standard and extension cables are used to connect control panels and extend servo unit connections, with a total length for servo cables not exceeding 6 m.
  • Control Panels: Installation options include a gimbal bracket for flexible positioning, with a conversion kit available for a brushed aluminum finish.
  • External GPS Antenna: Can be mounted on a mast or surface and connected to any control panel in the system.
4. Additional Features
  • Interceptor Fronts: Designed to mitigate damage from debris, available as spare parts.
  • Cable Cover Extension Kit: Provides flexible routing for cables on the transom.
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Catalog excerpts

Product Specification SERIES E-1

PRODUC T SPECIFICATION DYNAMIC TRIM CONTROL SYSTEM

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Product Specification SERIES E-2

PRODUCT SPECIFICATION DYNAMIC TRIM CONTROL SYSTEM SERIES E Part number: 1010157 Release: R1A, October 2019 Language: English Copyright © 2019 Zipwake AB, Sweden. All rights reserved. www.zipwake.com

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Product Specification SERIES E-3

TABLE OF CONTENTS 1 INTRODUCTION 1.1 1.2 1.3 MOTION CONTROL FEATURES CONFIGURABLE LIFT FORCE ALLOCATION PRODUCTS AND PARTS OVERVIEW 2.1 KIT BOX CONTENTS 2.2 SPECIFICATIONS 2.3 ORDERING DATA CONTROL PANEL 3.1 FEATURES 3.2 SPECIFICATIONS 3.3 INTERFACES 3.4 DIMENSIONS 3.5 ORDERING DATA 4.1 FEATURES 4.2 SPECIFICATIONS 4.3 DIMENSIONS 4.4 ORDERING DATA DISTRIBUTION UNITS 5.1 SPECIFICATIONS 5.2 CONNECTORS 5.3 DIMENSIONS 5.4 ORDERING DATA 6.1 SPECIFICATIONS 6.2 ORDERING DATA CONTROL PANEL ALU FRAME 7.1 SPECIFICATIONS 7.2 ORDERING DATA CONTROL PANEL COVER 8.1 SPECIFICATIONS 8.2 ORDERING DATA CONTROL PANEL...

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Product Specification SERIES E-4

1 INTRODUCTION The Dynamic Trim Control System Series E is an evolved version of the successful Series S that incorporates a state-of-the-art family of large durable, fast-acting Interceptors perfectly engineered for bigger boats, from 15 to 30 m (50-100 ft). Unique 3D controls with a large display provide the helmsman with unmatched, user-friendly, intuitive and precise control of running trim, heel or heading. The system is fully automatic and significantly enhances the boat’s performance, fuel economy, comfort and safety. KEY FEATURES COMFORT AND SAFETY Dynamically eliminates uncomfortable...

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Product Specification SERIES E-5

MOTION CONTROL FEATURES Mode Motion Feature Active roll control Coordinated turn Pitch-offset control with quick save Easy manipulation of pitch control curve Basic pitch control curve from boat dimensions Advanced turn recognition Curve-based pitch control Automatic Easy sensitivity control Auxiliary steering, controllable by other onboard system List control Speed-progressive control wheel Trim control Speed-progressive control wheel Steering control (calm sea or emergency steering) Speed-progressive control wheel For details, refer to the Operator´s Manual. 1.2 CONFIGURABLE LIFT FORCE ALLOCATION...

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Product Specification SERIES E-6

1.3 PRODUCTS AND PARTS OVERVIEW Zipwake products and parts come as Kit Boxes, accessories or spare parts. Kit Box contents Kit Box Part No. 2012014 KB600-E Accessory Spare Part CHINE Control Panel E with Standard Cable 15 M Distribution Unit E with Power Cable 6 M Distribution Expansion Unit E with Power Cable 6 M Interceptor 600 E with Cable 3 M & Cable Cover Interceptor 800 E with Cable 3 M & Cable Cover Interceptor 1000 E with Cable 3 M & Cable Covers Interceptor 600 E Tunnel R500 with Cable 3 M & Cable Cover Interceptor 600 E Tunnel R600 with Cable 3 M & Cable Cover Interceptor 600 E Tunnel...

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Product Specification SERIES E-7

2 KIT BOXES A Kit Box includes all parts needed to install a Dynamic Trim Control System with one pair of fast-acting interceptors. There are three different Kit Boxes with straight interceptors, one for each interceptor length, and one Kit Box with chine interceptors. Kit Boxes - Straight • Kit Box 600 E • Kit Box 800 E • Kit Box 1000 E Kit Boxes - Chine • Kit Box 600 E Chine 2.1 DISTRIBUTION UNIT STBD I-BUS OUT 1 x Distribution Unit with Power Cable 6 m CONTROL PANEL 1 x Control Panel with Standard Cable 15 m 2 x Interceptors with Cable 3 m & Cable Cover + Operator´s Manual + Warranty Card...

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Product Specification SERIES E-8

3 CONTROL PANEL Zipwake’s stylish control panel is carefully designed to be user-friendly and intuitive to allow the driver to focus on the right thing – enjoying the boat ride! The panel’s two unique control wheels provide easy, quick and intuitive manual control of running trim, heel or heading. However, the system normally operates in automatic control mode, which is enabled by a single press on the AUTO button. In this mode, the built-in high-frequency GPS, 3D gyro sensors and robust motion controller automatically ensure dynamic elimination of uncomfortable and dangerous boat pitch and roll....

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Product Specification SERIES E-9

2.8’’ IPS color TFT LCD, 320 x 240 pixels, double-sided, anti-reflection coated window Internal sensors 5 Hz GPS, 3D Gyro, 3D Accelerometer, Ambient light Supply voltage Power consumption Operating temperature Storage temperature Waterproof rating Compass safe distance Surface, flush or gimbal bracket mount • USB Device Port (Type A) • USB Host Port (Type B) • External GPS (NMEA 0183 / RS232 auto baud-rate sensing) 3.5 ORDERING DATA Model 2012032 with Standard Cable 15 m • Included in Kit Boxes ZIPWAKE DYNAMIC TRIM CONTROL SYSTEM - SERIES E

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Product Specification SERIES E-10

4 INTERCEPTORS Series E is a family of large, fast-acting interceptors that includes three straight, three tunnel and two chine models. Their blade rate and stroke are 40 mm/s and 60 mm respectively. The large, modular design made for mass production means the interceptors are durable, affordable and particularly well adapted to any planing or semi-planing boat between 15 m and 30 m (50-100 ft). All components have been meticulously engineered to withstand impact and avoid water ingress, minimizing the risk of costly maintenance and downtime. Interceptor or blade actuation takes place by way...

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Product Specification SERIES E-11

Tunnel interceptors for mounting above propeller tunnels Tunnel-shaped interceptors provide the perfect lift-force solution for hulls with propeller tunnels. In contrast to straight interceptors, the tunnel interceptor’s constant radius curvature allows mounting above the propeller tunnel to fully or partially use the otherwise unutilized part of the beam for lift generation. The three tunnel models with different radii, R500, R600 and R800, make sure that most large boat propeller tunnels can be covered with negligible deviation between hull and interceptor curvature. Tunnel interceptors can...

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Product Specification SERIES E-12

Chine interceptors for maximum lift Chine interceptors provide a unique means of maximizing pitch and roll motion control by utilizing the furthest outboard surfaces of the hull bottom for lift generation. As a rule, the lift effect of a chine interceptor matches the lift of a straight interceptor one size larger mounted inboard of the chine, making them the go-to choice when selecting interceptors. Chine interceptors are particularly useful when transom space is limited abeam of swim platform lifts, waterjets, surface drives, or outboards. • True outboard mount • Modular design • Fast actuation...

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