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PRODUCT SELECTION GUIDE 2014

PRODUCT SELECTION GUIDE 2014

Product catalog summary

Introduction
This guide provides assistance in selecting ZF Marine products for various applications, emphasizing the importance of consulting ZF for specific requirements. It notes that product details may change without notice and that detailed technical data is available on the ZF website.

Marine Propulsion Systems Overview
ZF Marine Group offers a wide range of propulsion systems and components for different types of vessels, including motor yachts and commercial vessels, with power ranges from 10 to 14,000 kW. The portfolio includes transmissions, propellers, POD-drive systems, and electronic control systems.

Sales, Aftersales, and Service Competence Centers
ZF operates a global network of approximately 400 partners dedicated to sales, aftersales, and service, providing contact information for regional competence centers across various continents for customer support.

Duty Classification Definitions
Four duty classifications are defined: Pleasure Duty, Light Duty, Medium Duty, and Continuous Duty, each with specific operational characteristics and engine operation hour limits. The guide also addresses torsional vibration considerations and the importance of torsional couplings.

Application Engineering Data
Ratings for marine diesel engines are provided, with conversion factors for power and torque. Safe operation depends on adherence to technical data, proper installation, and maintenance. Users are responsible for safety devices and monitoring systems.

Specifications and Options
Trolling valves are optional for most marine transmissions and can be retrofitted. A thermostatic oil by-pass valve may be necessary for optimal operation. Non-standard ratios are available upon request and may affect pricing and delivery times. Non-reversing and 'U'-drive options are available for specific applications. Power Take-Offs (PTOs) are generally retrofittable, with options for clutchable or permanently driven PTOs.

Dimensions and Weights
Dimensions and weights are specified for transmissions with bell housing, excluding additional options like trolling valves and PTOs.

Key to Configurations and Model Designations
Various configurations are available, including non-reversing, spur gear, remote U-drive, and different shaft orientations. Shaft rotation must be specified when ordering, especially for non-reversing transmissions.

Transmission Configuration and Type
The document lists various ZF transmission models, categorized by configuration types such as parallel, offset, coaxial, and V-drive. Each model is associated with specific designations indicating its configuration and capabilities.

Model Ratios
Each transmission model is listed with its available gear ratios. Special order ratios are marked with an asterisk (*).

Power/RPM Input
The document specifies the power input capacity at different RPMs (2100, 2300, 2450, and 2500 RPM) for each model, measured in kilowatts (kW) and horsepower (hp).

Maximum RPM
All models have a maximum RPM of 3000, except for the ZF 2000 series, which has a maximum RPM of 2600.

Weight and Bell Housing
The weight of each transmission model is provided in kilograms (kg) and pounds (lb), along with the bell housing specifications (SAE standards).

Notes
Some models have specific notes regarding optional features or special order ratios.

Critical Information
Special order ratios are available for certain models, providing flexibility in gear ratio selection. The ZF 2070, ZF 2075, and ZF 305-2 series are not suitable for surface-drive applications. All models adhere to SAE standards for bell housing specifications.

SeaRex Models Specifications
The document provides detailed specifications for various SeaRex models, including SeaRex 100 S, 120 S, 140 S, and 160 S. Key parameters include maximum input torque, input power, weight, and dimensions such as diameter of the propeller shaft, transom flange diameter, mounting height, and overall length. These specifications are valid for pleasure duty only, and users are advised to consult ZF Offices for other applications.

Fixed Pitch Propellers
The document outlines different series of fixed pitch propellers, such as ZF FP KCA, KA, NACA, NR, EV, NF, and SPP series. Each series is described with details on blade count, pitch ratio, area ratio, skew angles, section type, and suitable ship speeds. These propellers are designed for various applications, including commercial and smooth operations, with some series offering cupped options for enhanced performance.

Azimuth Thrusters
Specifications for well-mounted, contra-rotating, deck-mounted, and retractable azimuth thrusters are provided. Each model is detailed with maximum power, typical propeller diameters, and nozzle dimensions. The document emphasizes the importance of consulting ZF Marine Krimpen’s technical staff to determine applicable power for specific uses, as ratings are subject to classification and application.

Tunnel Thrusters
The document includes specifications for fixed pitch and controllable pitch tunnel thrusters. Key details include maximum power, typical propeller diameter, tunnel outer diameter, wall thickness, and standard tunnel length. These thrusters are available in L-drive and Z-drive configurations, with some models offering aluminum gearbox and tunnel options.

Overview
This document is a technical guide for ZF Marine's shallow draught thrusters, providing specifications and selection guidance for various models. It includes a table of technical data and contact information for further inquiries.

Specifications
The document lists several models of shallow draught thrusters, each with specific power ratings, outer well diameters, and heights. The models range from ZF SDT 2000 FP with 100 kW power to ZF SDT 6000 FP with 825 kW power. The thrusters are available in L-drive and Z-drive configurations.

Technical Data
The table provides detailed specifications for each model, including maximum power in kilowatts and horsepower, and dimensions in millimeters and inches for both the diameter and height of the outer well.

Recommendations
Users are advised to consult ZF Marine Krimpen’s technical staff to determine the applicable power for specific uses, as the data provided is for indication purposes only.

Contact Information
For further assistance, contact ZF Padova s.r.l. in Italy via phone or email, as provided in the document.

Catalog excerpts

PRODUCT SELECTION GUIDE 2014 Marine Propulsion Systems

Open the catalog to page 1

SALES, AFTERSALES OFFICES & page 4 SERVICE COMPETENCE CENTERS ZF DUTY CLASSIFICATION DEFINITIONS page 10 APPLICATION ENGINEERING DATA page 12 MODEL DESIGNATIONS TRANSMISSION CONFIGURATION page 16 PLEASURE DUTY, SINGLE SPEED page 28 PLEASURE DUTY, 2 SPEED page 58 LIGHT DUTY, SINGLE SPEED page 64 LIGHT DUTY, 2 SPEED page 98 MEDIUM DUTY page 104 CONTINUOUS DUTY page 138 DRAWINGS AND DIMENSIONS page 182 SAE BELL HOUSING DIMENSIONS page 211 OTHER PRODUCTS - PLEASURE CRAFT page 212 OTHER PRODUCTS - COMMERCIAL AND page 226 FAST CRAFT APPROXIMATE CONVERSIONS page 243 This selection guide is intended...

Open the catalog to page 2

SALES, AFTERSALES & SERVICE COMPETENCE CENTERS ZF utilizes a global network of factory owned locations and independent business partners to support our customers. Approximately 400 partners worldwide are dedicated to Sales, Aftersales and Service of ZF Marine products. To find your nearest ZF product support, please contact your Regional Competence Center from the list below or visit: www.zf.com and follow: Products & Services/Service Network to find a ZF partner in your country. REGIONAL COMPETENCE CENTERS NORTH AMERICA, MEXICO, CENTRAL AMERICA, CARIBBEAN ZF Marine Propulsion Systems Miramar,...

Open the catalog to page 3

LOCAL COMPETENCE CENTERS EUROPE CHINA ZF Services (China) Co., Ltd. No. 162 Luoxiu Road, Xuhui District,Shanghai, 200023, P.R.CHINA Tel. +86 21 2350 0600 Fax. +86 21 2350 0601 [email protected] www.zf.com/cn AUSTRALIA ZF Services Australia Pty Ltd. 14 Lidco Street Arndell Park, NSW 2148 AUSTRALIA Tel. +61 2 96795555 [email protected] BELGIUM See BENELUX BENELUX ADSvanSTIGT Avelingen West 30 4202 MS Gorinchem THE NETHERLANDS Tel. +31 183 650 000 Fax +31 183 650 001 [email protected] CYPRUS Char. Pilakoutas (Industrial) Ltd. 7, Larnacos Str, 1035 P.O. Box 21168, 1503 Nicosia CYPRUS...

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Otto Piening GmbH Am Altendeich 83 25348 Blomesche Wildnis GERMANY Tel. +49 4124 9168 0 Fax +49 4124 3716 [email protected] www.piening-propeller.de ITALY ZF Padova s.r.l.* Via Penghe, 48 35030 Caselle di Selvazzano (PD) ITALY Tel. +39 049 8299 311 Fax +39 049 8299 550 [email protected] GREECE K. & E. Malerdos Co. 20, Ymittou str 18 540 Piraeus GREECE Tel. +30 210 417 9693 Fax +30 210 417 5441 [email protected] www.malerdos.gr ZF Padova s.r.l. – Location Arco* Via S. Andrea, 16 38062 Arco (TN) ITALY Tel. +39 0464 580 555 Fax +39 0464 580 544 [email protected] ZF Italia S.r.l....

Open the catalog to page 5

ZF DUTY CLASSIFICATION DEFINITIONS P Pleasure Duty Highly intermittent operation with very large variations in engine speed and power. A verage engine operation hours limit: 500 hours/year (for mechanical (“M”) transmissions: 300 hours/years) Typical hull forms: Planing A pplications: Private, non-commercial, non-charter, leisure activities, no racing g L Light Duty Intermittent operation with large variations in engine speed and power. A verage engine operation hours limit: 2500 hours/year (for hydraulic transmissions smaller than ZF 2000 series: 2000 hours/year) T ypical hull forms: Planing...

Open the catalog to page 6

APPLICATION ENGINEERING DATA Ratings Ratings apply to marine diesel engines at the indicated speeds. At other engine speeds, the respective power capacity (kW) of the transmission can be obtained by multiplying the Power/Speed ratio by the speed. Approximate conversation factors: 1 kW = 1.36 metric hp 1 kW = 1.34 U.S. hp (SAE) 1 U.S. hp = 1.014 metric hp 1 Nm = 0.74 lb.ft Ratings apply to right hand turning engines, i.e. engines having counterclockwise rotating flywheels when viewing the flywheel end of the engine. These ratings allow full power through forward and reverse gear trains, unless...

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KEY TO CONFIGURATIONS AND MODEL DESIGNATIONS NR: NR2: NR2B: NR2H: NC: SG: SGDL: SGDR: SGU: TS: No Letter: M: A: IV: V: D: H: C: B: Non-Reversing Non-Reversing, two shafts (input above output) Non-Reversing, two shafts (input below output) Non-Reversing, two shafts (input horizontal output) No clutch Spur Gear Spur Gear Diagonal Left Spur Gear Diagonal Right Remote U-Drive 2-Speed (power-shifting) Vertically Offset (input above output) Mechanical clutch actuation Down-Angle Integral Vee-drive (flanged on to engine) Remote Vee-drive Diagonal Horizontal Coaxial Input below output Shaft Rotation...

Open the catalog to page 8

Transmission Conf iguration and Type TRANSMISSION PARALLEL OFFSET Transmission CONFIGURATION AND TYPE Conf iguration and Type OFFSET DOWN-ANGLE INTEGRAL V-DRIVE REMOTE V-DRIVE PARALLEL OFFSET OFFSET DOWN-ANGLE INTEGRAL V-DRIVE REMOTE V-DRIVE TRANSMISSION FAMILY (2 Speed) TRANSMISSION FAMILY

Open the catalog to page 9

TRANSMISSION Transmission Transmission Conf iguration and CONFIGURATION AND TYPE Conf igurationType Type Transmission Conf iguration and and Type PARALLEL OFFSET PARALLEL OFFSET PARALLEL OFFSET COAXIAL COAXIAL OFFSET OFFSET DOWN-ANGLE OFFSET DOWN-ANGLE V-DRIVE DOWN-ANGLE V-DRIVE V-DRIVE TRANSMISSION FAMILY TRANSMISSION FAMILY TRANSMISSION FAMILY ZF ZF M M ZF 6ZF 6 M, ZF 10 M, ZF 12 M, M, ZF 10 M, ZF 12 M, ZF M M, ZF 15 (mechanical) (mechanical) ZF 6 M, ZF 10 M, ZF 12ZF 15 M, M, (mechanical) ZF 15 M, ZF 25 M, ZF 30 M M ZF 25 M, ZF 30

Open the catalog to page 10

Transmission Conf iguration and Type Transmission Conf iguration and Type TRANSMISSION Transmission Conf igurationDOWN-ANGLEType OFFSET Transmission Conf ORigurationDOWN-ANGLEType and DOWN-ANGLE and DOWN-ANGLE COAXIAL COAXIAL NEAR COAX. NEAR COAX. OFFSET CONFIGURATION AND TYPE OFFSET OR NEAR COAX. NEAR COAX. PARALLEL PARALLEL OFFSET PARALLEL OFFSET PARALLEL OFFSET PARALLEL OFFSET PARALLEL OFFSET PARALLEL PARALLEL COAXIAL COAXIAL COAXIAL COAXIAL OR OR NEAR COAX. NEAR COAX. OR OR NEAR COAX. NEAR COAX. PARALLEL PARALLEL PARALLEL PARALLEL NEAR COAX. NEAR COAX. NEAR COAX. NEAR COAX. DOWN-ANGLE DOWN-ANGLE...

Open the catalog to page 11

TRANSMISSION Transmission Transmission Conf iguration and Type CONFIGURATION AND TYPE Conf iguration and Type PARALLEL OFFSET OFFSET PARALLEL OFFSET OFFSET DOWN-ANGLE DOWN-ANGLE TRANSMISSION FAMILY FAMILY TRANSMISSION EXTENDED EXTENDED PARALLEL OFFSET OFFSET PARALLEL

Open the catalog to page 12

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