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drive 1.2015

drive 1.2015
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drive 1.2015

Product catalog summary
Editorial Overview
The automotive industry faces challenges such as the need for efficient vehicles to address climate change and the integration of cars into modern networked life. ZF is adapting by acquiring TRW Automotive to enhance its safety systems portfolio.
Technology Innovations
  • Never Say Never: ZF utilizes a global network of development centers to innovate.
  • Safe, Surefooted Cornering: ZF's adaptive damping system (CDC) leads the market in vehicle stability.
  • Thinking for Profit: Creativity is crucial for maintaining a competitive technological edge.
  • The Value of Patents: Protecting intellectual property is vital in the digital age.
  • Testing Transmissions in the Permafrost: ZF tests its TraXon transmission system in extreme conditions for reliability.
Mobility and Working Environment
  • Just-in-Sequence Delivery: Efficient delivery of axle systems directly to assembly lines.
  • "Typical" Truckers: Study on personality types among truck drivers.
  • A Lifelong Resource: Regular servicing of wind turbine gearboxes by ZF engineers.
Corporate Responsibility and History
  • A Brighter Future for Kids in Ghana: ZF supports education through its "ZF hilft." initiative.
  • Daring to Succeed: ZF's global expansion from its beginnings in Brazil.
Prologue and News
  • ZF Art Foundation: Celebrating 25 years with exhibitions and artist residencies.
  • On-Road, Off-Road: New vehicles equipped with ZF technology, including Aston Martin Vanquish and Audi Q7.
  • Global Presence: Expansion through the acquisition of TRW and new executive appointments.
Anniversary and Achievements
  • ZF Turns 100: Celebrating a century of innovation and global growth.
  • Prizes for ZF Products: Recognition for technical excellence in electric and hybrid technologies.
  • Motorsport Success: ZF-equipped vehicles achieved significant victories in 2014.
Introduction
The document discusses the evolution of driver assistance systems and ZF's role in advancing automotive technology, highlighting the transition to sophisticated driver assistance systems, including autonomous driving.
Industry Megatrends
ZF identifies three key industry megatrends: efficient drivelines, improved vehicle safety systems, and advanced driver assistance systems, focusing on autonomous driving.
Innovation Strategy
ZF's innovation strategy involves cross-divisional collaboration, leveraging 'swarm intelligence' to foster creativity and innovation.
Market Considerations
Understanding customer needs in key markets like China and the U.S. is crucial, with ZF tailoring innovations to local demands.
Product Development Process
The process is divided into idea generation, predevelopment, and product evolution, ensuring innovations are feasible and market-ready.
Technological Advancements
ZF focuses on integrating sensors and actuators to enhance vehicle safety and comfort, and reducing CO2 emissions through efficient components and electric drives.
Global R&D Network
ZF's global R&D network supports rapid innovation and adaptation to regional market needs.
Conclusion
ZF's strategic innovation efforts position it well for the digital revolution in the automotive sector.
Introduction to CDC Technology
The Continuous Damping Control (CDC) system developed by ZF adjusts damping settings for optimal performance through sensors and an ECU.
Innovation and Market Success
CDC, introduced in 1994, has become a standard feature across various vehicle classes, with over 18 million units produced.
Development History
CDC evolved from simple systems to sophisticated, continuously adjustable systems, focusing on cost reduction and ride comfort.
From Concept to Market
Collaboration across departments led to CDC's first installation in the Ssang Yong Chairman model in 1997.
Technological Advancements
CDC has seen continuous improvements, integrating sensors into the control unit to reduce weight and energy consumption.
Expansion and Adaptation
CDC technology has been adapted for various vehicles, including subcompact cars and motorcycles.
Creativity and Innovation at ZF
Creativity is emphasized in technological innovation, with initiatives like the Graf von Soden Invention Award fostering in-house creativity.
Conclusion
CDC's adaptability and continuous improvement make it a standard feature in many vehicles.
Introduction to Creativity and Innovation
The document discusses the importance of creativity in organizations, highlighting initiatives like Google's "20 percent time" and the Creative Skills for Innovation (CSI) lab.
Shifting Perspectives
Adam Grant emphasizes creativity in organizational success, suggesting changing perspectives and connecting with diverse individuals.
Structured Brainstorming
The "635 method" is introduced as a structured alternative to traditional brainstorming.
Patents and Intellectual Property
The significance of patents in protecting technological innovations is discussed, with ZF filing numerous patents to safeguard inventions.
Challenges in Patent Protection
Challenges of protecting intellectual property in the digital age are highlighted, with ZF monitoring markets for patent infringements.
Open Source vs. Protection
Tesla's open-source patent approach is contrasted with ZF's strategy of protecting patents.
Conclusion
ZF's globalization strategy relies on innovation and patent protection to succeed in the competitive automotive industry.
Introduction to ZF's Global Expansion
Zf do Brasil Ltda. marked the beginning of ZF's international expansion, now including operations in Europe, South Africa, North America, and Asia.
Expansion in Brazil and Beyond
ZF's early presence in Brazil has been beneficial, with the country now the fourth largest auto market globally.
U.S. Manufacturing and Global Presence
ZF launched U.S. manufacturing operations in 1986, with steady growth and a significant presence in China by 2005.
Technological Advancements and Testing
Winter tests in Sweden ensure the performance of ZF's TraXon transmission system under extreme conditions.
Conclusion
ZF's global expansion and technological innovation position it as a reliable partner in the automotive industry.
Introduction
The document discusses ZF's strategic developments and operational advancements in automotive and industrial technology.
Axle Production and Strategic Expansion
ZF has expanded its axle production capabilities, ensuring efficient 'just-in-sequence' delivery of customized axle sets.
Innovations in Chassis Systems
ZF develops advanced car chassis systems, enhancing vehicle handling, safety, and comfort.
Trends in Trucking and Logistics
The document explores trends affecting the trucking industry, emphasizing work-life balance and evolving career perceptions.
Wind Energy Services
ZF provides maintenance and repair services for wind turbine gearboxes, operating a global service network.
Conclusion
ZF's strategic initiatives demonstrate its commitment to innovation and operational excellence.
Corporate Responsibility and Educational Initiatives
In 2013, ZF employees donated over 550,000 euros to support educational initiatives in four countries, including Ghana.
Traffic Light Systems and Innovations
Modern traffic light systems are becoming smarter, capable of communicating with vehicles and traffic control centers.
ZF's "100 Years – 100 Schools" Campaign
In 2015, ZF launched a campaign supporting educational projects worldwide, partnering with UNESCO and World Bicycle Relief.
Traffic Light Color Experiment in China
In the 1960s, China attempted to change the traffic light color scheme, leading to confusion and eventual reversion to the standard.
Pedestrian Crossing Signals
There is a wide variety of pedestrian crossing signal designs worldwide, with notable examples from East Germany.
Traffic Light Game
Students created a video game for pedestrians to play while waiting at traffic lights, promoting interaction.
ZF Transmission Systems
The ZF 5HP transmission demonstrated remarkable durability, with the newer 8HP transmission offering improved efficiency.
ZF Company Overview
Founded in 1915, ZF is a leader in driveline and chassis technology, focusing on efficient mobility solutions.
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Catalog excerpts

drive 1.2015-1

T R AXO N T R A N S M I S S I O N sy st e m Tough testing in the big chill Z F h i l ft A school report from Ghana RESEARCH IN A GLOBAL NETWORK C D C DA M P E R FA M I LY The safe, comfy way to drive

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drive 1.2015-2

100 YEARS OF zf ON ALL C HANNEL S Wherever you are, whatever device you have to hand: plunge into the online world of One Global ZF – and experience 100 extraordinar y year s for your self. Scan the QR code above using your smartphone or tablet and go directly to ZF’s “100 Years” web page. Photos: Shutterstock.com (2)/Zeynep Demir (1) All around the world, you’ll find the people who have turned ZF into what it is today: a company with a great future – and an extraordinary past. Visit 100years.zf.com and review the milestones that defined ZF’s first 100 years. A timeline links together stories...

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drive 1.2015-3

he automotive industry is facing what may well be some of the greatest challenges in its history. We need to design and develop increasingly efficient vehicles. First, as an effective response to climate change, and second, because lightweight, electrically powered cars and commercial vehicles will play an important role in our future by helping us conserve resources. Other global trends are impacting the industry, too. In the future, cars must integrate with the networked realities of modern life. Similarly, driver assistance systems and automated driving will significantly improve road users’...

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drive 1.2015-4

TECHNOLOGY 12 NEVER SAY NEVER How do you turn ideas into innovative products? That’s the question ZF is researching across a global network of development centers. We take a look behind the scenes. 20 SAFE, SUREFOOTED CORNERING was the first supplier to bring an adaptive ZF damping system (CDC) to market, and is constantly improving it. Today, it’s standard equipment. 24 THINKING FOR PROFIT Creativity is what fuels a technology company like ZF. Creativity is the only way to build and maintain a sustainable competitive advantage. 28 THE VALUE OF PATENTS an age of digitization and globalization,...

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drive 1.2015-5

MAGAZINE 6 PROLOGUE Art Foundation, new vehicles with ZF techno­ ZF logy, TRW acquisition, joint venture with BAIC, motorsport success, product awards, ZF turns 100! 58 YESTERDAY & TODAY Automatic transmissions in BMW’s 5 Series MOBILITY 40 JUST-IN-SEQUENCE DELIVERY Success story: ZF builds axle systems and delivers them directly to customers’ assembly lines. 42 “TYPICAL” TRUCKERS? The ZF Study on Truck Drivers 2.0 identifies four (personality) types of professional truckers. 54 MORE THAN JUST RED, AMBER, GREEN Standing at intersections around the world for over a century: the biography of the...

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drive 1.2015-6

THE NEED F OR SPEED That yearning for the hurtling thrill of speed and acceleration – for him, that’s what cars are all about. “But acceleration can also end in sudden destruction,” muses artist Stefan Rohrer. The sculptor’s works explore the fine line between desire and destruction – works like “Turbo”, created from car, steel and paint in 2014. The artist is a ZF Art Foundation scholarship holder, and will be living and working in the ZF tower studio in Friedrichshafen until October 2015. One of his works will also appear as the centerpiece of the “ZF Art Foundation – 25 Years” exhibition (from...

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drive 1.2015-7

Photo: Shahab Gabriel Behzumi

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drive 1.2015-8

ON-ROAD, OFF -ROAD From s tate-of-the-ar t tractor to bes t-of-British spor ts coupé – these newl y launched vehicles are all equipped with ZF technology. Aston Martin Vanquish 8-speed automatic transmission Torque converter Photos: Aston Martin, Audi, Jaguar, BMW Group, Solaris, Deutz The Aston Martin Vanquish is the first car to feature the 8HP Transaxle variant. In this configuration, the transmission isn’t installed directly behind the longitudinally mounted engine in the front of the car, but instead is connected to the rear axle by a transaxle shaft, resulting in a more even weight distribution....

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drive 1.2015-9

Audi Q7 AKC (Active Kinematics Control) 8-speed automatic transmission Front and rear axle drive units CDC adaptive damping system Chassis components Gearshift system Electronic components The AKC system changes the rear axle’s track (toe-in) angle, thereby enhancing the overall steering experience. When driving slowly through narrow streets, the system steers in the opposite direction to the front wheels, increasing the vehicle’s agility and reducing its turning circle. At higher speeds – that is, above 60 km/h (about 40 mph) – AKC turns the rear wheels in the same direction as the front wheels,...

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drive 1.2015-10

Damping systems For optimizing safety and improving ride comfort. Worldwide, ZF produces around 64 million dampers each year, of which some 54 million are destined for cars. The ZF (blue) and TRW (beige) product port­olios are a perfect fit; the combined f electronics expertise will play a key role in the company’s future success. Driver assistance systems Camera and radar systems built into the vehicle monitor surrounding conditions. The data is analyzed and the driver is alerted to potential hazards. Modern axle drives distribute motive force between the wheels for better handling and improved...

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drive 1.2015-11

Joint venture Axles for China ZF and the Beijing Automotive Industry Corporation (BAIC Group) have set up a joint venture to develop and assemble car axle systems for the BAIC Group’s passenger car brands. Here, ZF CEO Dr. Stefan Sommer (left) and Xu Heyi, Chairman of the BAIC Group, are signing the relevant agreement. Production is scheduled to start this year in an industrial park located southeast of Beijing. Vehicles equipped with ZF technology enjoyed an extraordinarily successful 2014 motorsports season across all race series, with a total of 210 victories. Especially worthy of mention...

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drive 1.2015-12

What will tomorrow's transport systems look like? And how is it possible to rapidly incorporate innovations into many different types of vehicles? Questions to which ZF's global research and development network is finding the answers^

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