1. Catalogs
  2. WIWA Wilhelm Wagner
  3. DUOMIX 300 - 333 - 16S

DUOMIX 300 - 333 - 16S

DUOMIX 300 - 333 - 16S
1 / 16 PagesView full catalog

DUOMIX 300 - 333 - 16S

Product catalog summary
Overview: The document details the WIWA DUOMIX 300 and 333 systems, dual-component spraying systems designed to enhance efficiency and reduce costs in industrial coating applications, particularly in shipbuilding, railcar industry, and pipeline maintenance.
Cost Reduction: Utilizing high-viscosity materials with short pot life, these systems lower docking and operational costs in shipyards and reduce downtime for coating structures. Short curing times decrease storage and processing costs, minimizing the need for drying facilities.
Material Efficiency: The systems draw coating materials from large, recyclable containers, eliminating waste from residual paint cans. High-pressure flush pumps ensure minimal material loss, and no solvents are required for processing high-viscosity materials.
Labor Efficiency: Labor costs are reduced by eliminating manual mixing and allowing high coating thickness in a single pass. Automatic refill systems prevent downtime, and less cleaning is needed as only parts in contact with mixed material require flushing.
Environmental Impact: The system reduces hazardous waste and minimizes odors and spray fog by eliminating the need for solvents. Large recyclable containers further reduce environmental impact.
Applications: WIWA DUOMIX systems are used globally in marine, offshore oil industries, tank and container construction, and more. They are adaptable for two and three-component materials, even with extremely short pot life.
Technical Features: The system offers a range of performance ratings, mixing ratios from 1:1 to 8:1, and high-pressure pumps for precise dosage. It includes a pressure and metering monitor to prevent mixing errors and ensure safety.
Modular Design: The modular design allows for customization based on specific application needs, including various heating systems and feed pump configurations.
Conclusion: WIWA DUOMIX systems provide a reliable, efficient, and environmentally friendly solution for industrial coating applications, offering significant cost savings and operational benefits.
System Design and Components: The WIWA DUOMIX can be configured as a single stationary unit or modular units. Key components include circulation hose packages, hose heaters, feed pumps, a proportioning unit, a fluid heater, a flush pump, and a mixing block with a static mixer.
Customization and Standardization: WIWA customizes each DUOMIX system using standardized components to meet specific application needs, ensuring high performance and cost efficiency.
Safety and Monitoring: The system includes color-coded components to prevent confusion between base and hardener materials, complete pressure and dosage monitoring, and automatic shutdown if tolerance settings are exceeded.
Optional Accessories: Optional accessories include pneumatically operated feed pumps, explosion-proof fluid heaters, pneumatic stroke counters, and drum floor heaters.
Applications and Variations: Suitable for a wide range of applications, the WIWA DUOMIX is effective for continuous operation, facilitated by an automatic drum refill system.
Contact Information: Contact details for WIWA's headquarters in Germany, and its partnerships and subsidiaries in the USA and China are provided.
See more

Catalog excerpts

DUOMIX 300 - 333 - 16S-2

The rational solution for coating large surface areas is the WIWA- DUOMIX Dual Component System The demands on the protective attributes of coatings are gro- wing ever higher. Surfaces with high resistance to climatic, chemical and mechanical influences are required. Production and space requirements call for very short curing times. Furthermore, to meet ecological standards, coatings must be applied with a minimum amount of solvent. The solution to these various expectations is provided by plural component coating materials and the corresponding equipment technology. In direct cooperation with...

 Open the catalog to page 2
DUOMIX 300 - 333 - 16S-3

Ship Building The WIWA DUOMIX has enjoy- ship building industry for two and three component applica- tions, such as block, ballast tank, outer hull and deck coa- Railcar Industry coating materials have prevai- railcars and other large Pipe and Tank Coatings The WIWA DUOMOIX systems have proven their value in these especially demanding fields of coating application. Pipeline Maintenance WIWA DUOMIX can be effec- tively used in remote terrain successful in various pipeline maintenance projects. Here, an icebreaker is being sprayed with a special coating material (potlife: 5 minutes, spraying temperature:...

 Open the catalog to page 3
DUOMIX 300 - 333 - 16S-4

WIWA DUOMIX High-Performance Spraying Equipment - The reliable system for the large variety of plural component coating materials high-caliber, robust design are typical traits of WIWA WIWA DUOMIX - probably the only dual compo- nent system world-wide which variable mixing ratio and the security of a fixed ratio system, in addition to being able to process three compo- nent applications. Principles of the DUOMIX System Material Container with Feed Pump The high-pressure pump ensures that the exact dosage of each coating material component (base and hardener) is dispensed into the mixing block...

 Open the catalog to page 4
DUOMIX 300 - 333 - 16S-5

viscosity, solvent-free nent materials. When working with materials DUOMIX best exhibits In the area of pipeline mainten- ance, a potlife within the range container construction, vehicles, protection large surface area coatings, such as silos, sewage plants. low-viscosity dual temperatures, perfect WIWA DUOMIX Dual also be used in appli- cations requiring three configured reflecting

 Open the catalog to page 5
DUOMIX 300 - 333 - 16S-6

each component guarantee a perfect system: WIWA DUOMIX High-Performance Spraying WIWA DUOMIX system are the proportioning unit with monitor, the material pump fied application, the feed pumps, a flush pump and a mixing block. highest standard! made evident in the reliability, WIWA's products. plan is an additional WIWA Dual Component High- Pressure Pump ■ The dual component high- pressure pump is the heart of every WIWA DUOMIX High-Perfomance Spraying System. The wide variety of available performance ratings, high level of quali- ■ Mixing ratios from 1:1 to 8:1 ■ Extremely high level of dosage...

 Open the catalog to page 6
DUOMIX 300 - 333 - 16S-7

equipped with a unique de-icing system and robust two axles which lead into sings. This ensures tilt-free material pumps which are same piston plate, and reduces wear and tear on Material Pump Combination center hardener pump, a achieved quickly and effec- require different perfor- mance ratings, these can Q A closed lubrication cham- from the material pumps. paint from crusting onto equipped with fixed, spring supported, self- adjusting packings. To avoid any mixing ratio errors, the pressures of both means of two contact pressure Should WIWA's recommended maximum and/or minimum system shuts...

 Open the catalog to page 7
DUOMIX 300 - 333 - 16S-8

I Hose heaters (heated elec- trically or with hot water). I Drum floor heaters or hea- ting belts. Heating Systems temperatures, high-viscosity requiring high working tem- peratures, WIWA offers a variety of heating solutions: pressure fluid heaters for pressure fluid heaters Feed Pumps and Supply As dual component materials tings tend to be very high in 100% solids content, the dual Depending upon the viscosity and output required, WIWA incorporates pneumatically driven diaphragm or piston feed pumps into the DUOMIX system to accomplish this. For materials which can only be supplied in small...

 Open the catalog to page 8
DUOMIX 300 - 333 - 16S-9

Mixing Block WIWA mixing blocks are pneu- clude a flushing arrangement Reliable pneumatic valves (with tungsten carbide valve seats and balls) replace inter- ference-prone ball valves. Releasing and/or bleeding the provide circulation during interruptions in work is also If desired, the mixing block can also be deliverd with hand-operated valves. The mixing block is frame- mounted for applications with materials having a long pot- life. For those applications which have a short or ex- tremely short potlife, an external mixer is available which can be located directly where the coating is being...

 Open the catalog to page 9
DUOMIX 300 - 333 - 16S-10

MODULAR SOLUTIONS Suction Hose Funnel Small Containers Heated Container Feed Pumps Ⅵ Diaphragm Pump Ⅵ Piston Pump Agitator Pressure Container 200 Liter Drum Ⅵ with Drum Floor Heater Ⅵ with Drum Heating Belt Suction Hose Feed Pumps (FP) FP for Bung Hole FP on Drum Lid Ⅵ with drum lift Ⅵ with agitator Ⅵ with drum level indicator Container 8 Suction Hose Feed Pumps Low-Pressure Fluid Heater

 Open the catalog to page 10
DUOMIX 300 - 333 - 16S-11

The Optimal Design and Configuration for Every Application Starting with the supplied containers of coating mate- rial and ending at the airless spraying guns, the variety of performance ratings achie- design of the WIWA DUOMIX Modular Design. being sprayed, as well as the Depending upon the applica- tion, the WIWA DUOMIX can either be designed as a single, stationary unit or be broken down into modular units loca- Paint Storage Area, Feed- Complete System Separated System Possible Variations Dual Component Flush Pump Fluid Heater Mixing Block ■ with Manual Valves Hose Package Hose Heaters External...

 Open the catalog to page 11
DUOMIX 300 - 333 - 16S-12

WIWA DUOMIX High-Performance Dual Component Spraying System pressure piston with three material El WIWA fluid heater Individual Solutions Derived from Standardized Subas- WIWA custom designs each DUOMIX High-Performance Spraying System using prima- rily standardized components intended application. This results in a system which is optimized for your individual highest performance level at the lowest possible cost. This is accomplished while main- taining the known quality of WIWA engineering under con- tinual use. The fact that stan- dard components are used also ensures a ready supply of compatable...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.