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ULTRAFLEX 2025

ULTRAFLEX 2025
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ULTRAFLEX 2025

Product catalog summary
Overview
Ultraflex Group is a leader in marine product innovation, specializing in high-quality steering and control systems for pleasure boats and alternative energy applications. With 90 years of industry experience, the company emphasizes innovation and quality.
Product Highlights
The document highlights products like the NAUTECH series, INTEGRA systems, and various steering wheels, designed for inboard and outboard applications, offering mechanical, hydraulic, and electronic steering solutions.
Management Systems and Certifications
Ultraflex's management systems are certified under ISO 9001:2015 and ISO 14001:2015, ensuring high standards in design, construction, and environmental protection.
Guarantee Conditions
Ultraflex products have a two-year warranty against defects, reduced to one year for commercial applications. The warranty is void if products are misinstalled, misapplied, or used in racing applications.
Technical Specifications and Standards
The document outlines compliance with international standards like ISO 8848, ISO 23411, ISO 10592, and ISO 25197, ensuring rigorous safety and performance criteria.
Installation and Maintenance Recommendations
Proper installation and regular maintenance are emphasized for safety and longevity. Qualified personnel should be consulted for installation and maintenance, with guidelines provided to avoid excessive bends in steering cables and prevent corrosion.
Conclusion
Ultraflex Group continues to innovate in the marine industry, providing reliable and high-performance steering solutions, with a commitment to quality and environmental standards.
Mechanical Steering Systems
Focuses on zero torque steering helms, reducing driver fatigue and enhancing safety by neutralizing feedback loads. Models like T73NRFC, T83NRFC, and TM87SSZT are discussed, highlighting their suitability for different boat types and conditions.
Specifications and Recommendations
Hydraulic steering systems are recommended for boats exceeding 50 mph. Mechanical systems should not be used on boats with engines exceeding the maximum horsepower rating. Detailed installation guidelines are provided.
Model Specifics
Details on models like T67, T85, T71FC, T72FC, T73NRFC, T91, T93ZT, T101, and T103ZT, highlighting their features and suitability for various applications.
Warnings and Maintenance
Compatibility of Ultraflex components with other brands is crucial to maintain warranty validity. Regular maintenance and adherence to installation guidelines are essential for optimal performance and safety.
Specifications
Includes built-in lock valve, stainless steel shaft, cast iron rotor, and various displacement sizes. Models include UP25T, UP28T, UP33T, UP39T, UP45T for tilt mount helms and UP28R, UP33R, UP39R, UP45R for rear mount helms.
Procedures
Easy access to lock valve and shaft seal for replacement. Installation requires adjustable boss style fittings and high resistance stainless steel connection bolt (ULTRABOLT).
Norms and Recommendations
Not intended for racing applications. Recommendations should be used as a general reference; consult Technical Service for further information.
Applications
UC81-OBF and UC95-OBF cylinders are suitable for outboard engines up to 115 hp and 175 hp respectively, with speed limitations. UC128-OBF cylinders are recommended for use with UP25, UP28, UP33, and UP39 series helms.
Warnings
Ensure installation by qualified technicians only. Follow specific installation instructions and torque specifications provided in the manual.
MasterDrive™ Kits Overview
Outlines various MasterDrive™ kits designed for outboard steering systems, including helm pumps, SilverSteer™ cylinders, hydraulic hose kits, steering wheels, and tie bars.
Specifications and Components
Includes helm pumps, SilverSteer™ cylinders, hydraulic hose kits, steering wheels, and tie bars, with specific selections required based on kit configuration.
Additional Features and Options
Dual station setups require additional kits. Power unit wiring harnesses can be customized to length.
Sterndrive Steering Systems
Details sterndrive steering systems, including UC133-IOB and UC132-OBS cylinders, designed for specific engine models like Mercruiser® and Volvo®.
Applications and Limitations
Not recommended for boats exceeding 55 mph or for racing applications. Specific clearance requirements and fitting adaptors are necessary for certain installations.
Bulkhead Hose Kits and Fittings
Various bulkhead hose kits and fittings are available for different installation needs, including single and dual cylinder setups.
BubbleBuster™ System
A portable device for purging hydraulic systems, featuring a Zero Emulsion pump and a 1-gallon capacity reservoir.
Zero Torque Feedback Tiller Steering Systems
Designed to eliminate propeller torque at the tiller handle, providing easy steering and reduced operator fatigue.
Electronic Power Steering Systems
The Integra™ EPS offers efficient and silent electronic power steering for outboards, featuring customizable driving modes and direct interfaces with Garmin® and Raymarine® autopilots.
Integra™ Electronic Power Steering Systems
Provides detailed specifications and component lists for the Integra™ electronic power steering systems, designed for outboard engines.
Main Components
Includes electronic helm, joystick, gateway, body control module, power units, and Veratron display.
Applications
Suitable for single, dual, triple, and quad engine setups.
Technical Specifications
Operating voltage: 12VDC, temperature range: -25°C to +77°C, compliance with ISO and ABYC standards.
Key Features
Plug & Play system, maintenance-free, customizable driving modes, joystick functions, and silent operation.
Specifications
Customizable wheel effort, tilt range of 48°, adjustable speed-sensitive turns, and automatic power selector.
Integra JS Additional Functionalities
Enhanced maneuverability with joystick technology, offering precision and comfort.
Integra EPS and Integra JS Key Benefits
Electronic steering helm tilt mount, resistant to harsh marine conditions, user-set steering wheel turns, and redundant architecture.
Components and Features
Includes BCM, UJS-B Integra JS joystick, UID Veratron® color display, UIP and UIPC power units, and UC120E-I heavy-duty cylinder.
Steering Wheels
Various models with thermoplastic antishock material and soft touch grips, certified to CE, UKCA, NMMA, ISO 23411 & ABYC P22 standards.
Vero Volante Italiano Steering Wheels
Detailed specifications and descriptions of various models, characterized by unique materials, finishes, and design features.
Specifications
All steering wheels have a diameter of 350 mm and are designed with a 3-spoke configuration, except for the Falier model.
Materials and Design
Features polished stainless steel spokes, with options for brushed or anodized aluminum, and grips in various materials and colors.
Models and Features
Each model has specific features like hand-stitching, chrome or painted covers, and different hub options.
Certifications and Standards
All models comply with CE, UKCA, NMMA standards, and ISO 23411 & ABYC P22 certifications.
Additional Features
Some models offer floating caps, QDH hubs, and specific customization options available upon request.
Power A Mark II™ Electronic Control System
Detailed technical specifications and installation guidelines for the Power A Mark II™ Electronic Control System, designed for marine applications.
Safety Devices
Includes start in-gear protection, audible and visual diagnostic failure alarms, and compliance with CEI EN 60945 standards.
Compatibility
Compatible with both mechanical and electronic throttle engines from various manufacturers.
Technical Specifications
IP66 protection for control stations, power supply range: 9V to 32V, operating temperature: -25°C to +75°C.
Control Stations
Available in configurations for single and twin engines, with or without trim.
Modular Components
Includes control units for various throttle interfaces, shift units, and power units.
Order Guide
Provides guidance on selecting components for different engine setups.
Additional Features
SAIL function to optimize sailing performance, emergency safety switch with IP67 protection.
Marine Control Systems
Specifications and configurations for various types of marine control systems, including single and dual lever controls.
Specifications
Output voltage range is customizable, control systems available in different finishes, and neutral safety switches are optional.
Control Types
Includes hybrid single lever side mount controls, single lever side mount controls, single lever top mount controls, and low profile single lever top mount controls.
Control Cables
Compatible with Ultraflex control cables, with specific connection kits required for certain cable types.
Safety and Compliance
All controls exceed EN ISO 11547 standards when equipped with the appropriate safety switch.
Additional Features
Some models include a power trim switch and warm-up modes.
Control Cable Connection Kits
Provides a comprehensive list of kits for connecting control cables to different control boxes.
Accessories for Control Boxes
Includes neutral safety switches and other accessories for control boxes.
Engine Control Cables
Includes various models designed for specific engine types and applications.
Standards
Compliant with RoHS 2002/95/CE specifications and various NF EN standards.
Spare Parts
Includes various components for mechanical products like bezels, bushings, installation kits, lever assemblies, knobs, and gaskets.
Spare Parts for Hydraulic Products
Comprehensive list of spare parts for various hydraulic products, focusing on outboard and inboard cylinders, helm pumps, and sterndrive cylinders.
Key Sections
Includes warnings, helm pumps, outboard cylinders, ZTF cylinders, mechanical cables kits, inboard cylinders, and sterndrive cylinders.
Critical Information
Highlights the necessity of using qualified technicians for part replacements to ensure safety and functionality.
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Catalog excerpts

ULTRAFLEX 2025-1

Leader in Marine Product Innovation ULTRAFLEX S.p.a. ULTRAFLEX Via Milite Ignoto 8A 16012 Busalla (GE) - Italy T +39 010 96201 [email protected] www.ultraflex.it ULTRAFLEX GROUP

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ULTRAFLEX 2025-2

UJS-B INTEGRA with bow thruster MKII Compact Sail

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ULTRAFLEX 2025-4

and distributing the highest quality and most innovative products. Steering and control systems for pleasure boats Ultraflex Group has 90 years of experience in manufacturing The Ultraflex Group affiliate Companies that design and produce widely known equipments in the marine, industrial, architectural, Led technology and alternative energy fields. UFLEX Manufacturing of steering wheels and distribution of technical marine accessories UFLEX - Renewable Energy Systems and accessories for alternative energy applications ULTRAFLEX CONTROL SYSTEMS Window and skylight remote controls. Building automation...

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ULTRAFLEX 2025-5

ULTRAFLEX - Factory in Casella UFLEX & ULTRAFLEX - Headquarter in Busalla UFLEX - Factory in Tregnago Management System The Ultraflex and Uflex Management Systems are certified in conformity with the UNI EN ISO 9001:2015 and UNI EN ISO 14001:2015 rules and involve all the company resources and processes starting from the design, in order to: • Define and comply with the customer requirements UCS - UFLEX - Factory in Borgo Fornari • Set up the actions to maintain and improve the quality standards constantly • Pursue a continuous process improvement to meet the market needs, through research, innovation...

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ULTRAFLEX 2025-6

GUARANTEE CONDITIONS AND EXCLUSIONS Power A Mark IITM. The “Power A Mark II™ - User and Installation Manual” describes activities, operations, technical specifications which must be followed during the installation and/or usage of the product, in order to keep a valid warranty. Descriptions and drawings in that manual are suitable to allow installation and use of the product to skilled persons. In case of doubt and/or for any information, please contact our Technical Service. ULTRAFLEX mechanical, hydraulic and electronic steering systems are all marked CE in compliance with the EEC Directive...

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ULTRAFLEX 2025-7

CERTIFICATIONS - GUARANTEE CONDITIONS AND EXCLUSIONS MANAGEMENT SYSTEM CERTIFICATE Certificate no.: 248429-2017-AQ-ITA-ACCREDIA Initial certification date: 08 April 2002 MANAGEMENT SYSTEM CERTIFICATE – 20 November 2026 Initial certification date: 27 January 2006 This is to certify that the management system of This is to certify that the management system of Via Crose, 2 - 16015 Casella (GE) - Italy Via Crose, 2 - 16015 Casella (GE) - Italy and the sites as mentioned in the appendix accompanying this certificate and the sites as mentioned in the appendix accompanying this certificate has been...

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ULTRAFLEX 2025-8

INDEX MANAGEMENT SYSTEM CERTIFICATE Certificate No: 248429-2017-AQ-ITA-ACCREDIA Initial certification date: 08 April 2002 This is to certify that the management system of ULTRAFLEX S.p.A. - Sede Legale e Operativa Via Crose, 2 - 16015 Casella (GE) - Italy and the sites as mentioned in the appendix accompanying this certificate has been found to conform to the Quality Management System standard: This certificate is valid for the following scope: Design and contructionof marine systems and accessories (IAF 18, 19) Place and date: Vimercate (MB), 19 October 2020 CERTIFICATIONS AND GUARANTEE CONDITIONS...

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ULTRAFLEX 2025-9

OUTBOARD AND STERNDRIVE HYDRAULIC STEERING SYSTEMS Packaged outboard hydraulic steering systems Selecting an outboard hydraulic steering system - cross reference Steering wheel postion adjustment systems (Tilt mechanisms) Standard outboard hydraulic steering systems High performance outboard hydraulic steering systems Tie bars for outboard engines Power assisted outboard steering systems Sterndrive steering systems Accessories and fittings for outboard and sterndrive hydraulic steering systems BubbleBuster™ AUTOMATIC FILLING AND PURGING SYSTEM

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ULTRAFLEX 2025-10

ZERO TORQUE FEEDBACK TILLER STEERING SYSTEMS INTEGRA™ - OUTBOARD ELECTRONIC POWER STEERING SYSTEMS INTEGRA equipped with UPA123 actuator INBOARD HYDRAULIC STEERING SYSTEMS Selecting an inboard hydraulic steering system Inboard hydraulic steering systems Power assisted inboard steering system INTEGRA™ - INBOARD ELECTRONIC POWER STEERING SYSTEMS INDEX INTEGRA EPS and INTEGRA JS Electronic steering systems Packaged inboard hydraulic steering systems

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ULTRAFLEX 2025-11

STEERING WHEELS Composite steering wheels Soft touch grip steering wheels Polyurethane grip steering wheels Wood grip steering wheels Equidistant spokes steering wheels “VERO VOLANTE ITALIANO” STEERING WHEELS Polyurethane, vynil or leather grip steering wheels Stainless steel grip steering wheels Fiber carbon grip steering wheel QDH - Quick disconnect hub and wheel accessories

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ULTRAFLEX 2025-12

Knobs for steering wheels Wheel accessories application guide Paddle Trim and wheel maintenance ELECTRONIC CONTROL SYSTEM MECHANICAL AND HYBRID CONTROL SYSTEMS Engine control box selection Mechanical and hybrid Single lever engine controls Two-lever engine controls and accessories for control boxes Engine control cables and accessories SPARE PARTS

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ULTRAFLEX 2025-13

MECHANICAL STEERING SYSTEMS

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ULTRAFLEX 2025-14

MECHANICAL STEERING SYSTEMS Suggestions and warnings Selecting a mechanical steering system Selection of the appropriate mechanical steering system is an important factor for the safety and functionality of your boat. The combination of engine power, hull type and boat speed influence the correct selection of the steering system. The load on the steering system increases with the boat speed and engine power; the torque generated by the propeller rotation in high power outboard applications can make it hard to steer. Big boats with displacement hulls and inboard or non power assisted stern drive...

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ULTRAFLEX 2025-15

MECHANICAL STEERING SYSTEMS The importance of Zero torque steering system for increased safety The steering system of a boat is the mechanism that determines the boat direction when the steering wheel is turned. If, for any circumstance, the driver does not hold the steering wheel, a dangerous situation may occur caused by a sudden change of direction of the boat due to external forces (waves, currents, etc.) or internal forces such as rudder torque originated by the way of rotation of the propeller. Engine torque usually generates a load on the steering system that must be continually compensated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.