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ULTRAFLEX S.P.A.
ULTRAFLEX 2015 - English catalogue

ULTRAFLEX 2015 - English catalogue

Product catalog summary

Overview: The document provides a comprehensive overview of Ultraflex's marine product innovations, emphasizing their extensive experience since 1935 in manufacturing high-quality marine products. It highlights various systems and accessories for marine and alternative energy applications, underscoring their commitment to quality and environmental management.

Quality and Environmental Management: Ultraflex's Quality Management System is certified by the Italian Shipping Registry (RINA) in conformity with UNI EN ISO 9001:2000, ensuring product quality and continuous improvement. Their Environmental Management System adheres to UNI EN ISO 14001 standards.

Product Offerings: The document details a range of products including mechanical and hydraulic steering systems, electronic control systems, and accessories for pleasure boats. Key products include the Power A Mark II™ electronic control system, which offers features like automatic engine synchronization and dock assist, compatible with both mechanical and electronic throttle engines.

Guarantee Conditions: Ultraflex products come with a two-year guarantee against defects in material or workmanship, with specific conditions for commercial use. The guarantee excludes labor costs and does not cover products used in racing applications or those improperly installed or misused.

Technical Specifications: The Power A Mark II™ system is highlighted for its modular design, allowing control of up to two engines from four different stations. It features IP66 protection, compatibility with various engine types, and meets CEI EN 60945 standards for EMC certification.

Installation and Usage: Detailed guidelines for installation and usage are provided to ensure optimal performance and maintain warranty validity. The document emphasizes the importance of using CE-marked components in compliance with EEC directives.

Throttle Cable Specifications: The document lists various throttle cables compatible with different engine brands such as VW, FPT, Mercruiser, Lombardini, Yanmar, Hyundai, and VM. Each cable is specified with a voltage range of 0-5 V and is designed for specific engine models.

Power and Control System Cables: The Power A Mark II™ electronic control system is detailed with main power supply cables, power cable extensions, shift cables, and CAN cables. Each type of cable is listed with part numbers and lengths in meters and feet.

Trolling Valve Systems: Components for single and twin engine trolling valve systems are outlined, including E-Troll units, CAN cables, and power supply cables. The document specifies the necessary components for both electronic and mechanical trolling systems.

Order Guide: The guide provides a comprehensive list of components required for different engine configurations, including electronic throttle and shift units, mechanical actuators, and network terminators. It also includes optional components for systems with additional stations or batteries.

Mechanical Steering Systems: The document discusses the selection and advantages of mechanical steering systems, particularly the Ultraflex planetary gear design. It emphasizes the importance of selecting the appropriate system based on engine power, hull type, and boat speed.

Maintenance and Safety: Recommendations for the use and maintenance of steering cables are provided, highlighting the importance of avoiding excessive bends and regular inspection to prevent corrosion and system failure. The document also explains the benefits of anti-feedback steering systems for increased safety.

Replacement Steering Cables: Instructions for measuring and ordering replacement steering cables are included, with specific guidelines for different helm models and cable adaptors.

Compatibility and Warranty: The document emphasizes that the Ultraflex warranty is void if components are mixed with non-specified brands. Specific compatible brands are listed in the document.

Steering Systems:

T67 Steering System: Includes a steering helm with friction, steering cable, optional steering wheel, and engine connection kits. Key features include stainless steel cable ends, corrosion resistance, and compliance with ABYC P17 and EN 29775 safety standards. Suitable for outboard engines up to 40 kW, excluding EVINRUDE E-TECTM 50.
T85 Steering System: Features a compact design suitable for limited clearance areas, with a lock-to-lock steering wheel turn of approximately 3. It exceeds EN 28848 and ABYC P17 safety standards.
T71FC and T72FC Rotary Systems: Designed for fast installation with minimal feedback. Suitable for boats not exceeding the maximum horsepower rating and speeds under 50 mph.
T73NRFC and T74NRFC Anti-Feedback Systems: Incorporate a patented anti-feedback mechanism for safe steering. Recommended for outboards and surfacing propellers.
T81FC and T83NRFC Tilt Systems: Feature a tilt range of 48° with five locking positions, suitable for high-speed applications.
T91 and T93ZT Zero Torque Systems: Designed for high performance with a patented M90 Mach cable. Not suitable for engines exceeding the boat's maximum horsepower rating.
T101 and T103ZT Tilt Systems: Similar to T91 and T93ZT but include a tilt mechanism for enhanced performance and efficiency.

Accessories:

Steering Cable Supports: Various models available, including corrosion-resistant and stainless steel options.
Engine Connection Kits: Specific kits for Yamaha, Mercury, Johnson, Evinrude, and BRP engines.
Steering Cable Adaptors: Adaptors for connecting different steering cables to Ultraflex and Morse helms.

Technical Specifications: Each system includes detailed specifications such as stroke length, maximum steering wheel diameter, and minimum cable bend radius. All systems exceed EN 28848 and ABYC P17 safety standards.

Recommendations: For boats exceeding 50 mph, hydraulic steering systems are recommended. The document also provides installation notes and optional components for customization.

Technical Features: The document outlines the technical features of monofilament polyester braided sleeving for cables. Key specifications include a temperature class of F, with a continuous working temperature range from -50°C to +155°C, peaking at +180°C. The sleeving is halogen-free, self-extinguishing, and offers good mechanical resistance, excellent abrasion resistance, and good solvent resistance. It is non-watertight, very flexible, and has an expansion ratio from 1 to 2. The recommended cutting method is hot cutting to avoid fraying, and the color is black.

Applications: The sleeving is available in UFLEX and is used for cable protection in various installations.

Standards: The product complies with RoHS 2002/95/CE specifications and several NF EN standards, including NF EN 60684-1, NF EN 60684-2, and NF EN 60684-3 sheets 340 to 342.

Installation and Accessories: The document provides detailed installation instructions for cable support and engine connection kits, including various models and configurations. It also lists accessories for mechanical steering systems, such as wire type steering grommets and rings, and tie bars for twin outboard engines.

Hydraulic and Electro-Hydraulic Steering Systems: The document describes the components and operation of hydraulic steering systems, including helm pumps and cylinders. It provides suggestions and warnings for selecting a hydraulic steering system, emphasizing factors like vessel speed, rudder dimension, engine power, and sea conditions.

Packaged Steering Systems: Several packaged mechanical and hydraulic steering systems are detailed, including the ROTech series and GOTECH systems. Specifications for each system, such as helm, bezel, cable, and optional components, are provided.

Outboard Hydraulic Steering Systems: The document includes specifications for outboard hydraulic steering systems, detailing single and dual station configurations, cylinder models, and maximum power ratings. It also provides recommendations for selecting the appropriate system based on engine power and configuration.

Warnings and Recommendations: The document concludes with warnings and recommendations for selecting and installing steering systems, emphasizing the importance of consulting with qualified technicians and adhering to specified guidelines.

UC128-OBF Cylinder:

Recommended for single and dual engine applications with specific configurations for horsepower limits.
Not suitable for speeds exceeding 57.5 mph in single engine setups or 69 mph in dual engine setups.
Optional KIT SU - 41954W is required for certain installations.

UC68-OBS Cylinder:

Designed for outboard engines up to 150 hp.
Features a patented turning nut for easy installation.
Not recommended for speeds exceeding 46 mph.

UC132-OBS Cylinder:

Suitable for engines up to 300 hp in single engine setups and up to 600 hp in dual engine setups.
Not recommended for speeds exceeding 51.5 mph or use with SilverSteer™ Series Helms.

High-Performance SilverSteer™ Systems:

Designed for high torque applications with a 1500 psi pressure valve.
Includes UP28, UP33, and UP39 helm pumps with specific displacement sizes.
Requires UC128-SVS cylinders and Kit OB-SVS hoses for installation.

Hose Kits:

Various lengths available for KIT OB, KIT OB/R5, and KIT OB/M with specific fittings and pressure ratings.
Not recommended for use with SilverSteer™ and MasterDrive™ helms in certain configurations.

Warnings and Recommendations:

Specific speed and application limitations are highlighted for each cylinder type.
Installation should be performed with the assistance of a qualified technician.

Specifications:

The UC128-SVS front mount cylinder is not recommended for boats exceeding 69 mph (60 knots) or 75 mph (65 knots) in dual engine applications. It is not intended for racing.
Three outboard engine applications are available with the UC128-SVS cylinder.
Components for single and dual engine systems include the cylinder, helm pump, hose kit, oil, steering wheel, and tie bar.

Installation Guidelines:

SilverSteer™ helm pumps must be installed with the UC128-SVS cylinder and Kevlar reinforced hose kit KIT OB-SVS.
For dual cylinder applications, refer to the tie-bar section.

Hose Kits:

KIT OB-SVS and KIT OB/R5-SVS are available in lengths from 3m to 9m with 0.5m increments.
KIT OB-2C-SVS is for dual cylinder/dual engine connections, available in lengths of 70 cm, 90 cm, and 120 cm.

MasterDrive™ System Features:

Eliminates torque at the steering wheel with three selectable power levels.
Automatically reverts to manual mode in case of power loss.
Suitable for dual station installations and use with autopilot.
CE marked and ignition protected.

Components:

MasterDrive™ kits include helm pump, power unit, user interface, hydraulic oil, and installation manual.
Available in single and dual station configurations with front or tilt mount helms.

Warnings and Recommendations:

Ensure compatibility of components and adhere to specified speed and application limitations.
Contact technical service for detailed information on specific applications.

Inboard Steering System Application Guide: This document provides a comprehensive guide for selecting and installing inboard steering systems for boats of various lengths. It includes specifications for helm pumps, cylinders, and accessories, along with recommendations for installation and operation.

Specifications: The guide details different models of helm pumps and cylinders, specifying their displacement, number of pistons, relief valve settings, maximum wheel diameter, and weight. It categorizes the pumps into front mount, rear mount, and intermediate mount configurations, each with specific features such as built-in lock valves and over-pressure protection.

Procedures and Recommendations: Installation recommendations emphasize the importance of consulting a qualified technician. The document provides a detailed order guide for selecting the appropriate pump and cylinder combinations based on boat length and desired steering wheel turns lock-to-lock.

Standards and Safety: The systems are designed to meet safety standards such as CE marking, ABYC P21, and ISO 10592. The MasterDrive™ system, a power-assisted steering solution, is highlighted for its efficiency and safety features, including automatic reversion to manual mode in case of power loss.

Accessories and Fittings: The document lists various accessories and fittings, including hydraulic hoses, remote fill adapters, and fitting kits for dual station installations. It also specifies the use of high-pressure flex hoses and copper tubes for different applications.

Key Warnings: Warnings are provided regarding the necessity of relief valves for certain pump models to prevent over-pressure. The document stresses the importance of using the correct fittings and hoses to ensure system integrity and performance.

Conclusion: This guide serves as a detailed resource for selecting and installing inboard steering systems, ensuring compatibility and safety across various boat sizes and configurations.

Overview: This document provides detailed specifications and standards for Ultraflex steering wheels, designed for pleasure boats. It includes various models, their dimensions, materials, and compliance with safety standards.

Specifications: The document lists multiple models of steering wheels, such as V74, V77, V84, and others, with specific diameters ranging from 350 mm to 700 mm. Each model is associated with a unique code and features different grip materials like natural teak, polished teak, leather, and polyurethane.

Standards and Compliance: All Ultraflex steering wheels comply with the EEC directive 94/25 for pleasure boats and are CE marked in accordance with EN 28848, EN 29775, and ABYC P22 safety standards. They feature a standard 3/4’’ taper and include a hub.

Design and Manufacturing: The steering wheels are branded under the "VERO VOLANTE ITALIANO" trademark, highlighting their Italian design and manufacturing. They are engineered using genuine Italian components and technologies, ensuring high quality.

Product Features: The document details various features of the steering wheels, such as non-magnetic stainless steel construction, leather grips, and polyurethane grips with inserts. It also mentions the availability of speed knobs for certain models.

Paddle Trim System: The document describes the Paddle Trim system, which allows for precise control of engine trim and tilt, trim tabs, and other onboard systems. It is available in single and dual versions, with adjustable positioning and compatibility with various Ultraflex steering systems.

Installation and Accessories: The Paddle Trim system includes a wiring harness, labels, and mounting hardware. It requires a separate mounting plate for installation, depending on the helm type. For loads exceeding 5 Amp, the use of a KTR kit relay is recommended.

Overview: The document provides detailed specifications and features of various single and dual lever control systems designed for marine applications. These systems are suitable for different types of boats, including those with outboard, inboard, or I/O power plants. The controls are designed to ensure safe and efficient operation by preventing accidental gear engagement unless the engine is idling.

Specifications and Features:

Materials and Design: Many models feature marine-grade aluminum or AISI 316 stainless steel for durability in marine environments. Some models are chrome plated or have a powder coat finish.
Installation: Controls can be installed horizontally or vertically, on either the starboard or port side of the boat. Some models offer a low-profile design for aesthetic appeal.
Safety Features: Most models include a neutral safety switch to prevent in-gear starting, and a positive lock-in neutral to avoid accidental gear engagement. They exceed EN ISO 11547 standards when the safety switch is installed.
Control Mechanisms: The controls operate both throttle and shift functions, with options for mechanical or hybrid versions. Hybrid versions use a 0-5V electric signal for throttle control.
Compatibility: The controls are compatible with various Ultraflex control cables and other brands like Mercury and BRP, with specific connection kits required for certain cable types.

Models:

B400 Series: Features a sleek design with options for mechanical or hybrid control. It includes a brake tension release system and a push-in button for throttle operation in neutral.
B310 Series: Offers versatility with different lever finishes and includes a power trim switch for easy engine tilting.
B85, B183, B184 Series: Designed for smooth operation on sailboats, with models offering power trim switches.
B90, B89 Series: Made of painted marine aluminum, these models provide a positive lock-in neutral feature.
B301, B302 Series: Known for their compact, low-profile style, suitable for single or twin engine control.
B103, B104 Series: Chrome plated controls for single or twin engines, with optional silver knobs.
B73, B77, B74, B79 Series: These models include power trim switches and are available in chrome plated or black dome finishes.
B665, B666 Series: Offers a positive lock-in neutral feature, suitable for single or twin engine control.
B46, B58, B50, B59 Series: Two lever controls with options for throttle and shift, available with interlock kits to prevent accidental gear engagement.

Conclusion: The document outlines a comprehensive range of marine control systems, emphasizing safety, compatibility, and ease of use. Each model is designed to meet specific needs, with various configurations and finishes available to suit different marine applications.

Hybrid Controls Overview: The document details various models of throttle and shift controls available in black and white finishes. Models include B204R-ETC, B204R-ESC, B204R-ETSC for black finish, and B208R-ETC, B208R-ESC, B208R-ETSC for white finish. These models offer combinations of electric and mechanical control for throttle and shift functions.

Two Lever Top Mount Controls: These controls are suitable for outboard, inboard, or I/O power plants. They feature aluminum construction with chrome or black powder coat finishes. Key features include adjustable brake tension release systems, forward/reverse/neutral detents, and optional neutral safety switches. They comply with EN ISO 11547 standards when equipped with the X12 safety switch.

Models and Specifications: Chrome plated models include B322, B322T, B322S, while black finish models include B324, B324T, B324S. Each model is designed for specific throttle and shift operations.

Control Cable Compatibility: The document provides a detailed matrix for control cable applications, specifying which cables are compatible with various control models. It includes information on necessary connection kits for different cable types.

Engine Control Cables: The document outlines the selection and specifications of engine control cables, including the Mach Series known for high efficiency and flexibility. It provides guidance on measuring and selecting the appropriate cable length for installations.

Accessories and Spare Parts: A comprehensive list of accessories and spare parts is provided, including connection kits, neutral safety switches, and various mechanical components necessary for installation and maintenance of control systems.

Lever Assemblies and Installation Kits: This section lists various lever assemblies and installation kits with their respective part numbers. Lever assemblies include models such as B66, B665, B666, and B310 series, each with specific part numbers. Installation kits are available for different models, including B65, B66, B73, B74, B76, B77, B78, B79, and B310 series, each with unique identifiers.

Helm Pumps and Outboard Cylinders: The document details spare parts for helm pumps, including vented and non-vented filler plug kits, shaft seal kits, and various installation kits for models UP20, UP25, UP28, and others. Outboard cylinder components such as mounting brackets, stainless steel rods, spacer kits, and tiller arm connecting kits are also listed for models UC81-OBF, UC94-OBF, UC128-OBF, and UC68-OBS.

Inboard Cylinders and Sterndrive Cylinders: Spare parts for inboard cylinders include ball joints and shims for models UC69-I, UC116-I, UC168-I, UC215-I, UC293-I, and UC378-I. The document also mentions extension rod connecting pins for sterndrive cylinders.

Marketing Items and Displays: Ultraflex and Uflex marketing items include adhesive labels and Forex displays with digital photo and video frames. These displays are designed to showcase products and come with remote control, USB connection, and power supply. Dimensions and part numbers for these items are provided.

Contact Information: The document provides contact details for Ultraflex S.p.a., including their address in Busalla, Italy, and contact numbers for further inquiries.

Catalog excerpts

A LEADER IN MARINE PRODUCT INNOVATION SINCE 1935

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GASKET AGAINST WATER INTRUSION X90 – Steering lock device New mechanical steering kit packaging M90 Mach Steering cable (patented) New hydraulic steering kit packaging K18 – Kit for autopilot applications with Gotech™ page 44

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-=mUSTMUBIVM PADDLE TRIM pag- 133-134 Power assisted inboard steering system page 94-95

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Ultraflex Group has 80 years of experience in manufacturing Steering and control systems for pleasure boats and distributing the highest quality and most innovative products. The Ultraflex Group affiliate Companies that design and produce widely known equipments in the marine, industrial, architectural, Led technology and alternative energy fields. Worldwide distribution of marine accessories UFLEX - Renewable Energy Systems and accessories for alternative energy applications ® ULTRAFLEX CONTROL SYSTEMS Window and skylight remote controls. Innovative LED road signs INDUSTRIA di LEIVI Mechanical...

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ULTRAFLEX - Factory in Casella UCS - Factory in Borgo Fornari UFLEX USA - Factory in Sarasota Quality and enviromental Management System The Ultraflex Quality Management Systems is certified CISQ-IQNet by the Italian Shipping Registry (RINA), in conformity with the UNI EN ISO 9001:2000 rule. Ultraflex certification n° 6669/02/S (former 420/96). The quality management system involves all the company resources and processes starting from the design, in order to: • Assure product quality to the customer • Set up the actions to maintain and improve the quality standards • Pursue a continuous process...

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GUARANTEE CONDITIONS page 6 Power A Mark II ™ ELECTRONIC CONTROL SYSTEM page 7 - 16 MECHANICAL STEERING SYSTEMS AND ACCESSORIES page 17 - 33 PACKAGED MECHANICAL STEERING SYSTEMS page 34 PACKAGED HYDRAULIC STEERING SYSTEMS CROSS REFERENCE page 35 - 39 OUTBOARD STEERING SYSTEMS page 40 - 57 HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS page 58 - 63 ™ POWER ASSISTED OUTBOARD STEERING SYSTEM page 64 - 73 TIE BARS FOR OUTBOARD TWIN ENGINES page 74 - 76 Ultraflex S.p.A. declines any liability for possible mistakes in this catalogue due to printing errors. Ultraflex S.p.A. reserves the right to make those...

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BubbleBuster™ AUTOMATIC FILLING AND PURGING SYSTEM page 82 INBOARD HYDRAULIC STEERING SYSTEMS APPLICATION GUIDE page 83 - 85 INBOARD HYDRAULIC STEERING SYSTEMS POWER ASSISTED INBOARD STEERING SYSTEM page 94 - 95 STEERING WHEELS page 97 - 132 PADDLE TRIM page 133 - 134 SINGLE AND TWO LEVER ENGINE CONTROLS AND ACCESSORIES page 135 - 151 ENGINE CONTROL CABLES AND ACCESSORIES page 152 - 156 SPARE PARTS page 157 - 159 MARKETING ITEMS page 160 - 161 The descriptions and guidelines shown in this catalogue should be used as general reference only. For any further information please contact our Technical...

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ULTRAFLEX - GUARANTEE CONDITIONS AND EXCLUSIONS Ultraflex products are guaranteed against defects in material or workmanship for a period of two years following the date of manufacture. If the Ultraflex products are installed and used on commercial boats the guarantee is limited to one year following the date of manufacture. ULTRAFLEX GUARANTEE Defective products should be returned freight prepaid to the Ultraflex facility and must be accompanied by an Ultraflex issued Return Goods Authorization number. Upon receipt, the product will be examined to determine the cause of defect. If the product...

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ELECTRONIC CONTROL SYSTEM

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Power A Mark II ™ ELECTRONIC CONTROL SYSTEM - ELECTRONIC CONTROL SYSTEM The easy to install PowerA Mark II™ control system provides fingertip operation of throttle and shift levers. Using reliable and precise digital data transmission, this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro-hydraulic gas and diesel inboards, sterndrives and outboards. The PowerA Mark II™ comes with many features including Dock Assist, which offers the operator the opportunity to reduce the sensitivity of the throttle function for...

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Power A Mark II ™ TECHNICAL FEATURES: SAFETY DEVICES: I Single Lever/Dual Function and Dual Lever/Dual Function for shift, I Start in-gear PROTECTION(start inhibition (READABLE MESSAGES ON THE CONTROL UNIT DISPLAY) I Proportional shift delays I Programmable working parameters I Meets CEI EN 60945 standards Conforms with: I CEI EN60945 I UNI-EN ISO 11547 COMPATIBILITY WITH ALL MECHANICAL THROTTLE ENGINES COMPATIBILITY WITH ALL ELECTRONIC THROTTLE ENGINES I Cummins, Detroit Diesel, Scania, Iveco, FPT, Lombardini, VM Motori, FNM, Yanmar, CMD-Volkswagen, Hyundai ecc. The Power A Mark II™ electronic...

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SYSTEM CONTROL UNITS Control Unit PA2-CU - 42017 F Control Unit: user interface for the configuration, settings and diagnostic of all the modules in a system. IP protection: IP65 Dim.: 215 x 120 mm (8.5” x 4.7”) V-Throttle I-Throttle PA2-VT - 42018 H - for 0-5V interfaces (voltage) PA2-IT - 42019 K - for 4-20 mA interfaces (current) They supply the throttle electronic signal. Required for use with direct connection to electronic throttle on the engine. IP protection: IP65 Dim.: 205 x 110 mm (8” x 4.3”) PA2-SAEJT - Customized It supplies the digital signals to CAN SAEJ 1939 or NMEA 2000 interfaces...

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SYSTEM CONTROL UNITS Shift Unit PA2-SU - 42023 A It controls up to 2 shifts with solenoids. Required for use with direct connection to the electrical shift unit on the transmission. IP protection: IP65 Dim.: 210 x 120 mm (8.3” x 4.7”) Power Unit PA2-PU - 42026 G Grants the power supply up to 4 modules with the input combination of up to 2 batteries, 12 and 24V. Required for all PowerA Mark II installations. IP protection: IP65 Dim.: 205 x 110 mm (8” x 4.3”) PA2-MA - 42027 J The electromechanical actuators can control any mechanical interface (throttle shift or custom made trolling valve) through...

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CHART A - E-Throttle Unit P. No. Throttle with analog voltage interface Redundant voltage input, IVS. FPT, VolksWagen, Yanmar, Mercruiser, Lombardini. Throttle with current analog interface Current outoputs. Throttle with PWM interface Perkins, Caterpillar SAEJ Throttle Throttle with SAEJ 1939 interface CAN DeviceNet SAEJ 1939 outputs NMEA Throttle ENGINE TYPE Throttle with NMEA 2000 interface CAN DeviceNet NMEA 2000 outputs CHART B - Throttle cables MODEL - ELECTRONIC CONTROL SYSTEM Universal V-Throttle cable FPT engines 0 – 5 V cable (J-INV connector) FPT, all engines with J-INV connector FPT...

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ULTRAFLEX 2015 - English catalogue

ULTRAFLEX 2015 - English catalogue

Catalog excerpts

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