video corpo

ULTRAFLEX 2012

ULTRAFLEX 2012
1 / 140 PagesView full catalog

ULTRAFLEX 2012

Product catalog summary
Use and Maintenance: Proper installation of the steering cable is crucial, avoiding excessive bends to ensure efficiency. Regular cleaning and greasing of cable end fittings and engine support are recommended to prevent corrosion. Immediate replacement is advised if damage or steering difficulty is observed. For long-term storage, remove and clean the cable end fitting.
Non-Reversible Steering System: Systems like Ultraflex T73NRFC and T83NRFC enhance safety by locking the helm shaft until the wheel is turned, reducing driver fatigue and maintaining direction.
Mechanical Steering Systems: Recommendations vary based on boat specifications such as speed, engine power, and length. Twin cable systems are advised for boats over 50 mph. Accurate cable length measurement is essential.
Selection and Measurement: Guidelines for selecting steering systems and measuring cable lengths are provided, emphasizing consultation with a qualified technician.
Replacement Steering Cables: Instructions for measuring replacement cables are included, with specific adaptors required for certain helm models.
Complete Steering Systems: Systems include a helm, steering cable, optional steering wheel, and engine connection kits, featuring stainless steel components and compliance with safety standards like EN 28848 and ABYC P17.
Technical Specifications: Detailed specifications for steering systems include stroke length, steering wheel diameter, and installation options, designed for specific engine power limits and boat speeds.
Specifications: Various helm pumps and cylinders are outlined, featuring compact design, ball bearing piston race, built-in lock valve, and stainless steel shafts. Suitable for dual cylinder and dual engine applications.
Models and Features:
  • UP Series Helm Pumps: Models UP25 T, UP28 T, UP33 T, UP39 T, UP45 T, with rear mount options, featuring a cast iron rotor and 1/4” NPT fitting.
  • UC94-OBF Cylinder: For outboard engines up to 150 HP, with adjustable fittings and stainless steel connection bolt.
  • UC128-OBF Cylinder: For higher horsepower applications, featuring a heavy-duty stainless steel cylinder rod.
Installation and Application: Detailed installation guidelines are provided, emphasizing the use of qualified technicians and warnings against exceeding speed limits.
Optional Kits and Accessories: Optional kits like KIT F for remote fill adapter and KIT OB for hose kits are available, along with chrome bezels and other accessories.
Warnings and Recommendations: Warnings regarding the use of cylinders and pumps in high-speed applications are included, advising consultation with technical services.
UC132-OBS Side Mount Cylinder Specifications: Features a turning nut for easy installation, handling up to 300 hp for single engines and 600 hp for dual engines. Not recommended for speeds over 45 mph.
Hose Kits: High-pressure flexible hose kits like KIT OB/M and KIT OB/R5 are available in various lengths, suitable for single station installations.
Packaged Outboard Hydraulic Steering Systems: Kits like HYCO-OBF, NAUTECH 1, and NAUTECH 3 include a front mount helm pump, outboard cylinder, hydraulic oil, and hose kit for engines up to 150 hp.
SilverSteer™ High Performance Steering Systems: Designed for high torque applications, featuring built-in lock valve and integral relief valve, compatible with UC128-SVS cylinders.
UC128-SVS Front Mount Cylinder: For high performance applications, featuring a stainless steel cylinder rod, suitable for various outboard engines.
Overview: Detailed specifications and installation guidelines for SilverSteer™ and MasterDrive™ high-performance outboard steering systems are provided.
Specifications: SilverSteer™ system designed for high-performance applications, featuring a 1500 psi helm and keyed bullhorns.
Installation Kits: Various kits for different applications, including single and dual cylinder setups, with high-pressure Kevlar stranded hoses.
Procedures: Specific components required for different configurations, such as dual engine dual cylinder applications.
Warnings and Recommendations: Emphasizes the importance of checking tie bar installations to avoid interferences.
Optional Components: MasterDrive™ system offers power-assisted steering with selectable power levels, suitable for dual station installations.
Tables and Diagrams: Includes tables listing hose kit lengths and part numbers, and diagrams illustrating system components.
Conclusion: SilverSteer™ and MasterDrive™ systems provide robust solutions for high-performance steering needs.
Specifications and Applications: Detailed specifications for hydraulic steering systems and components, emphasizing correct component selection for optimal performance.
Tie Bars for Twin Outboard Engines: A90 and A93 tie bars designed for dual and triple outboard engine applications, allowing independent tilting.
Sterndrive Steering Cylinders: Specifications for balanced and unbalanced sterndrive cylinders, including installation notes and compatibility warnings.
Inboard Steering Systems: Suitable for boats up to 26 ft and 25 mph, with specifications for various inboard cylinders.
Order Guides and Installation Kits: Includes order guides for different steering systems and fitting kits for flexible installations.
Autopilot Integration: Compatible with Garmin GHP 10 Marine Autopilot, offering enhanced maneuverability.
Bulkhead Hose Kits and Accessories: Details on bulkhead hose kits and accessories for strain relief and dual thru-hull hose connections.
Engine Accessories and Control Cables: Part numbers and specifications for engine accessories, including throttle and shift connectors for Yamaha engines.
Control Cable Application Matrix: Details on single and two-lever controls, including models and compatibility with various control cables.
Magnetic Compasses: Range of compasses for power and sailboats, with options for different mounting styles and housing colors.
Spare Parts: Comprehensive list of spare parts for mechanical and hydraulic products, emphasizing the need for qualified technicians for replacements.
Product Overview: Lists various kits and components related to marine engineering, focusing on outboard and inboard cylinders, stern drive cylinders, and hydraulic products.
Key Components: Includes non-vented filler plug kit, shaft seal kit, installation kits, flanges, cover rings, and various cylinder components.
Additional Information: References power-assisted steering system and highlights Ultraflex's history in marine product innovation.
See more

Catalog excerpts

ULTRAFLEX 2012-1

A LEADER IN MARINE PRODUCT INNOVATION SINCE 1935 ULTRAFLEX 12 Cover picture: with the kind cooperation of Intrepid Powerboats Inc. e ULTRAFLEX S.p.a. Via Milite Ignoto 8A 16012 Busalla (GE) - Italy T +39 010 9620310 F +39 010 9620333 [email protected] www.ultraflexgroup.it ULTRAFLEX GROUP ULTR AFL EX 12 A LEADER IN MARINE PRODUCT INNOVATION SINCE 1935

 Open the catalog to page 1
ULTRAFLEX 2012-2

NEW12 Power A Mark II ™ - Power assisted steering system page 8 - 15 page 62 - 66

 Open the catalog to page 2
ULTRAFLEX 2012-3

NEW12 B400 - Single lever control for sailing boats B401-ETC - Hybrid single lever control for sailing boats V21B “Vero Volante Italiano” wheels page 89 V21TK page 106 page 106 page 89 page 97 - 104 1

 Open the catalog to page 3
ULTRAFLEX 2012-4

ULTRAFLEX GROUP Ultraflex Group has 77 years of experience in manufacturing and distributing the highest quality and most innovative products. The Ultraflex Group affiliate Companies that design and produce widely known equipments in the marine, industrial, architectural, Led technology and alternative energy fields. Steering and control systems Worldwide distribution a UFLEX - Divisione energia for alternative energy applications iyj<^^ ULTRAFLEX CONTROL SYSTEMS Window and skylight remote controls. Innovative LED road signs Mechanical remote controls Manufacturing the world's finest marine products...

 Open the catalog to page 4
ULTRAFLEX 2012-5

Factory in Borgo Fornari Quality Management System The Ultraflex Quality Management Systems is certified CISQ-IQNet by the Italian Shipping Registry (RINA), in conformity with the UNI EN ISO 9001:2000 rule. Ultraflex certification n° 6669/02/S (former 420/96). The quality management system involves all the company resources and processes starting from the design, in order to: • Assure product quality to the customer • Set up the actions to maintain and improve the quality standards • Pursue a continuous process improvement to meet the market needs The Ultraflex Environmental Management System...

 Open the catalog to page 5
ULTRAFLEX 2012-6

Ultraflex S.p.A. declines any liability for possible mistakes in this catalogue due to printing errors. Ultraflex S.p.A. reserves the right to make those modifications that are considered to be suitable for its products. Publishing rights, trade marks, part numbers and photographs of the Ultraflex products present on this catalogue are Ultraflex property and all rights are reserved. ELECTRONIC CONTROL SYSTEM! MECHANICAL STEERING PACKAGED MECHANICAL STEERING SYSTEMS_ HYDRAULIC STEERING CROSS REFERENCE UEJ.M PUMPS_ OUTBOARD STEERING SYSTEMS PACKAGED OUTBOARD STEERING SYSTEMS HIGH PERFORMANCE OUTBOARD...

 Open the catalog to page 6
ULTRAFLEX 2012-7

TWIN ENGINES _ STEERING SYSTEMS ULTRAFLEX HYDRAULIC STEERING SYSTEMS WITH AUTOPILOT STEERING SYSTEMS_ PURGING SYSTEM_ STEERING WHEELS ENGINE CONTROLS The descriptions and guidelines shown in this catalogue should be used as general reference only. For any further information please contact our Technical Service. ENGINE CONTROL CABLES MAGNETIC COMPASSES

 Open the catalog to page 7
ULTRAFLEX 2012-8

ULTRAFLEX - GUARANTEE _ Ultraflex products are guaranteed against defects in material or workmanship for a period of two years following the date of manufacture. If the Ultraflex products are installed and used on commercial boats the guarantee is limited to one year following the date of manufacture. Defective products should be returned freight prepaid to the Ultraflex facility and must be accompanied by an Ultraflex issued Return Goods Authorization number. Upon receipt, the product will be examined to determine the cause of defect. If the product is determined to have a defect in workmanship...

 Open the catalog to page 8
ULTRAFLEX 2012-9

ELECTRONIC CONTROL SYSTEMS 7

 Open the catalog to page 9
ULTRAFLEX 2012-10

ELECTRONIC CONTROL SYSTEM The easy to install PowerA Mark II™ control system provides fingertip operation of throttle and shift levers. Using reliable and precise digital data transmission, this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro-hydraulic gas and diesel inboards, sterndrives and outboards. The PowerA Mark II™ comes with many features including Dock Assist, which offers the operator the opportunity to reduce the sensitivity of the throttle function for easier dockside handling. Other standard features...

 Open the catalog to page 10
ULTRAFLEX 2012-11

TECHNICAL FEATURES: ■ Single Lever/Dual Function and Dual Lever/Dual Function for shift, ■ Control station functions: - Station Select - High idle - Engine synchronization - Trolling valve ■ Electronic throttle outputs: - Voltage (double output 0 - 5V and 0 - 2,5V) ■ Digital Throttle Output: ■ Trolling valve output ■ Electric shift control: - 2 or 3 ON/OFF or proportional solenoids - Shift delays fully settable SAFETY DEVICES: ■ Start in-gear PROTECTION(start inhibition with shifted gear) ■ Audible and visual diagnostic failure alarm (READABLE MESSAGES ON THE CONTROL UNIT DISPLAY) ■ Proportional...

 Open the catalog to page 11
ULTRAFLEX 2012-12

SYSTEM CONTROL UNITS Control Unit SAEJ-Th rattle Control Unit: user interface for the interfaces (voltage) interfaces (current) They supply the throttle electronic signal. Required for use with direct connection to electronic throttle on It supplies the digital signal to CAN SAEJ 1939 or NMEA 2000 interfaces Shift Unit It controls up to 2 shifts with solenoids. Required for use with direct connection to the electrical shift unit on the transmission. E-Troll - 42024 C - It controls up to 2 electronic Trolling Valves The Shif Unit (42023A) controls up to 2 PWM Trolling Valves. They control up to...

 Open the catalog to page 12
ULTRAFLEX 2012-13

CHART A - E-Throttle Unit CHART B - Throttle cables

 Open the catalog to page 13
ULTRAFLEX 2012-14

CHART C - Main system cables Should the engine inverter need the neutral solenoid, the proper shift cable must be used. Custom cabling can be done, upon request CHART D - Troll cables Spare parts

 Open the catalog to page 14
ULTRAFLEX 2012-15

CHART E - Components for Trolling Valve Systems (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram on installation manual. Shift Unit Engine Power cable extension Cavo Shift con Troll Electric troll Shift Unit Twin Power cable extension Engines Power Unit Power supply cable (general) Shift cable with Troll (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.