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UFEX USA 2012

UFEX USA 2012
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UFEX USA 2012

Product catalog summary
Company Overview: UFLEX USA Inc., part of the Ultraflex Group, specializes in manufacturing high-quality marine products, including steering and control systems. Established in 1989, the company is based in Sarasota, Florida, and supports various sectors of the marine industry with innovative product designs and a commitment to quality customer service.
Quality Management: The Ultraflex Quality System is certified by the Italian Shipping Registry (RINA) in conformity with UNI EN ISO 9001 standards, ensuring product quality, continuous improvement, and compliance with ABYC requirements.
Product Offerings: UFLEX offers a wide range of products such as mechanical and hydraulic steering systems, electronic control systems, and trim tabs. Each product category is detailed with specifications and installation guidelines.
Key Products:
  • Power A Mark II™ Electronic Control System: Offers fingertip operation of throttle and shift levers, suitable for both mechanical and electronic engines. Features include Dock Assist, RPM Synchronization, and compatibility with multiple control stations.
  • Mechanical and Hydraulic Steering Systems: CE marked and comply with various international standards, ensuring safety and reliability.
Warranty and Returns: UFLEX USA provides a two-year limited warranty on its products, covering defects in materials and workmanship, excluding damages from improper installation and misuse. A returns policy is in place for defective products, requiring notification within 48 hours of receipt.
Certifications: UFLEX products are EMC certified and CE marked, conforming to standards such as CEI EN60945 and UNI-EN ISO 11547. The company emphasizes the importance of using CE-marked components in CE-marked boats.
Contact Information: UFLEX USA can be contacted for technical service, sales, and administration through their Sarasota office.
Steering Systems: UFLEX offers various steering systems, including hydraulic and mechanical solutions for different types of boats and engines. Key systems include:
  • Hydraulic Systems: Designed for high horsepower outboards, offering efficient torque management and fingertip steering effort.
  • Mechanical Systems: Include rotary and rack and pinion systems, with features like ZeroTorque configuration for reduced steering effort.
Installation and Compatibility: Detailed charts provide guidance on component selection and compatibility for single and twin-engine setups, including power supply and cable requirements. Custom cabling options are available upon request.
Installation and Maintenance: Steering cables should be installed avoiding excessive bends to ensure easy handling and reduce system inefficiency. Regular inspection and maintenance are necessary to prevent corrosion and ensure system longevity.
Accessories and Adaptors: Various accessories and adaptors for mechanical steering systems are available, including steering cable supports, engine connection kits, and steering cable adaptors.
Hydraulic Steering Systems: UFLEX offers systems like the Hyco and Protech, designed for easy installation and high performance. The Silversteer system is recommended for high torque applications.
Installation and Safety Warnings: Ensure compliance with U.S. Coast Guard vessel horsepower ratings. Use only approved hydraulic fluids and follow installation manuals to prevent steering loss.
Hose Kits and Accessories: Various hose kits are available for single and dual station installations, including pre-crimped fittings and bend restrictors for secure connections.
Protech Steering Systems: Durable and high-performance steering packages with stainless steel components, available in different configurations based on cylinder type.
Steering Wheels: Ultraflex steering wheels are designed and manufactured in Italy, featuring compliance with EEC directive 94/25 and CE marking. They offer various grip options and are made from thermoplastic antishock material or polyurethane.
Mechanical Control Systems: Include single and two-lever controls with features like positive lock-in neutral, power trim switches, and compatibility with various cable types.
Electromechanical Trim Tab Systems: Available with one or two actuators per tab, featuring stainless steel tabs and electromechanical actuators for easy installation and improved fuel economy.
Specifications and Features: The document outlines specifications for various marine equipment, including trim tabs, hatch lifters, and magnetic compasses, emphasizing easy installation and compliance with IP68 protection standards.
Product Overview: Detailed specifications and options for the P-80 and P-90 series of marine compasses, as well as a comprehensive list of spare parts for various mechanical and hydraulic products.
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Catalog excerpts

UFEX USA 2012-1

MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS UFLEX 12 Cover picture: with the kind cooperation of Intrepid Powerboats Inc. UFLEX USA Inc. 6442 Parkland Drive Sarasota, Florida 34243 - USA P 941 351 2628 F 941 360 9171 www.uflexusa.com ULTRAFLEX GROUP UF LEX 12 MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS

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UFEX USA 2012-2

NEW12 Power A Mark II ™ - Power assisted steering system page 8 - 15 page 54 - 58

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UFEX USA 2012-3

NEW12 V21B “Vero Volante Italiano” wheels Trim Tabs page 81 B400 B401-ETC page 96 page 87 - 94 page 115-118 1

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UFEX USA 2012-4

ULTRAFLEX GROUP J/Ê Steering and control systems for pleasure boats Worldwide distribution of marine UFLEX - Energy Division_ alternative energy applications ULTRAFLEX CONTROL SYSTEMS S r i Window and skylight remote controls. Innovative LED sign technology. Mechanical remote controls in the industrial field Trim tabs and magnetic compasses QUALITY MANAGEMENT SYSTEM The Ultraflex Quality System is certified CISQ-EQ Net by the Italian Shipping Registry (RINA), in conformity with the UNI EN ISO 9001 rule, certification N420/96 The quality system involves all the company resources and processes...

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UFEX USA 2012-5

CORPORATE INFORMATION Established in 1989 Uflex USA is a leader in steering and control systems for the marine industry. With full manufacturing capabilities in Sarasota, Florida, Uflex USA can support all sectors of the marine industry regardless of the volume and/or product requirements. And, as an affiliate of the Ultraflex Group, Uflex USA has tremendous resources to draw upon for new product development in hydraulics, electronics and many other Innovative product design and unparalleled dedication to quality customer service and products continue to be the cornerstone of Uflex USA's growth....

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UFEX USA 2012-6

CONTROL SYSTEM MECHANICAL STEERING PACKAGED MECHANICAL STEERING SYSTEMS HYDRAULIC STEERItyg. SYSTEM - HELM PUMPS Ultraflex S.p.A. declines any liability for possible mistakes in this catalogue due to printing errors. Ultraflex S.p.A. reserves the right to make those modifications that are considered to be suitable for its products. Publishing rights, trade marks, part numbers and photographs of the Ultraflex products present on this catalogue are Ultraflex property and all rights are reserved. PACKAGED STANDARD OUTBOARD STEERING SYSTEMS HIGH PERFORMANCE OUTBOARD '-'J?Vffi STEERING SYSTEMS ^VtaSTEfíDfílVE...

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UFEX USA 2012-7

ULTRAFLEX electronic control components are EMC certificated and CE marked in conformity ULTRAFLEX mechanical steering systems / components are all marked CE in compliance with the EEC Directive 94/25 and the rules ULTRAFLEX hydraulic steering systems components are all marked CE in compliance with the EEC Directive 94/25 and the rule ISO steering systems has been carried out by an Institute certified by the European We kindly remind you that on the boats marked CE it is compulsory to install steering systems with components marked CE (see art. 4 The descriptions and guidelines shown in this...

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UFEX USA 2012-8

UFLEX USA, INC., LIMITED WARRANTY 1. Two Year Limited Warranty. Uflex USA, Inc. warrants that all products manufactured by Uflex USA, Ine or Ultraflex S.p.A. and sold by Ulflex USA to the retail purchaser ("Purchaser") that for two (2) years after the date of manufacture to be free from defects due to material or workmanship, subject to the exclusions below. Improper installation VOIDS this warranty. Installation should only be attempted by a trained and qualified technician. 2. Exclusions. This limited warranty does not cover and does not extend to any of the following: (a) Failure caused by...

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UFEX USA 2012-9

ELECTRONIC CONTROL SYSTEM 7

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UFEX USA 2012-10

ELECTRONIC CONTROL SYSTEM The easy to install PowerA Mark II™ control system provides fingertip operation of throttle and shift levers. Using reliable and precise digital data transmission, this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro-hydraulic gas and diesel inboards, sterndrives and outboards. The PowerA Mark II™ comes with many features including Dock Assist, which offers the operator the opportunity to reduce the sensitivity of the throttle function for easier dockside handling. Other standard features...

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UFEX USA 2012-11

TECHNICAL FEATURES: ■ Single Lever/Dual Function and Dual Lever/Dual Function for shift, ■ Control station functions: - Station Select - High idle - Engine synchronization - Trolling valve ■ Electronic throttle outputs: - Voltage (double output 0 - 5V and 0 - 2,5V) ■ Digital Throttle Output: ■ Trolling valve output ■ Electric shift control: - 2 or 3 ON/OFF or proportional solenoids - Shift delays fully settable SAFETY DEVICES: ■ Start in-gear PROTECTION(start inhibition with shifted gear) ■ Audible and visual diagnostic failure alarm (READABLE MESSAGES ON THE CONTROL UNIT DISPLAY) ■ Proportional...

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UFEX USA 2012-12

SYSTEM CONTROL UNITS Control Unit SAEJ-Th rattle Control Unit: user interface for the interfaces (voltage) interfaces (current) They supply the throttle electronic signal. Required for use with direct connection to electronic throttle on It supplies the digital signal to CAN SAEJ 1939 or NMEA 2000 interfaces Shift Unit It controls up to 2 shifts with solenoids. Required for use with direct connection to the electrical shift unit on the transmission. E-Troll - 42024 C - It controls up to 2 electronic Trolling Valves The Shif Unit (42023A) controls up to 2 PWM Trolling Valves. They control up to...

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UFEX USA 2012-13

CHART A - E-Throttle Unit CHART B - Throttle cables

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UFEX USA 2012-14

CHART C - Main system cables Should the engine inverter need the neutral solenoid, the proper shift cable must be used. Custom cabling can be done, upon request CHART D - Troll cables Spare parts

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UFEX USA 2012-15

CHART E - Components for Trolling Valve Systems (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram on installation manual. Shift Unit Engine Power cable extension Cavo Shift con Troll Electric troll Shift Unit Twin Power cable extension Engines Power Unit Power supply cable (general) Shift cable with Troll (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.