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MECHANICAL CONTROL SYSTEMS

MECHANICAL CONTROL SYSTEMS
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MECHANICAL CONTROL SYSTEMS

Product catalog summary
Overview: This document details specifications and features of single and dual lever control systems for marine applications, suitable for boats with various power plants. These systems are constructed from durable materials like stainless steel and marine aluminum to endure harsh marine conditions.
Single Lever Side Mount Controls:
  • Models: B400, B401-ETC, B310CH, B310BR, B310B, B85, B183, B184, B89, B90.
  • Features: Designed for easy and safe shifting, these controls prevent accidental gear engagement unless the engine is idling. They can be installed horizontally or vertically and are compatible with Ultraflex engine control cables.
  • Special Features: Some models include a power trim switch and a neutral safety switch to prevent in-gear starting.
Single Lever Top Mount Controls:
  • Models: B301CR, B302CR, B301B, B302B, B103, B104, B65, B76, B66, B78, B73, B77, B74, B79, B665, B666.
  • Features: These compact controls have a low profile design and are made from chrome-plated marine aluminum. They include a neutral safety switch and are compatible with a range of Ultraflex cables.
  • Special Features: Some models offer a power trim switch for easy engine tilting.
Two Lever Top Mount Controls:
  • Models: B46, B58, B50, B59, B322, B324, B99, B101, B102.
  • Features: These controls operate throttle and shift separately, with adjustable brake tension and shift lever detents. They are suitable for dual station applications and meet EN ISO 11547 standards.
  • Special Features: Some models include an interlock kit to prevent accidental gear engagement.
General Recommendations:
  • Ensure compatibility with specific Ultraflex engine control cables for each model.
  • Consider optional safety switches for enhanced operational safety.
  • Installation should be performed by qualified personnel to ensure proper setup and functionality.
Throttle Lever and Safety Features: The document highlights the X12 - 34543 Q neutral safety switch for preventing in-gear starting, exceeding EN ISO 11547 standards. It is suitable for exposed positions and compatible with Ultraflex C2, C8, and MACHZero cables. The Ultraflex C22 cable requires a K32 - 34662 Z connection kit.
Models and Features:
  • B99 - 36854 N: Black painted throttle and shift with chrome levers.
  • B101 - 36856 P: White painted throttle and shift.
  • B102 - 36899 G: Black painted throttle and shift.
Two-lever top mount controls like B47 and B49 are suitable for all outboard engines, made of nylon fiberglass with anodized aluminum levers, and can be mounted on either side. They are compatible with various Ultraflex cables.
Control Box Features: The B35 control box features a stainless steel lever and flange, flush side mount installation, adjustable brake tension release, and detents. It is suitable for throttle control and hydraulic shift operation, compatible with Ultraflex C2, C8, and MACHZero cables.
Accessories and Connection Kits: The document lists connection kits for different cable types and control boxes, such as:
  • K22 - 34713 Q: Connects C22 cable to top mount two-lever control boxes.
  • K23 - 32773 D: Connects C14 and MACH14 cables to B47 and B49 control boxes.
  • K25 - 32775 F: Connects C2, C8, and MACHZero cables to B47 and B49 control boxes.
Additional kits are available for various configurations and engine types.
Engine Control Cables: Guidance is provided on selecting and measuring engine control cables for different engine types, emphasizing adding three feet to the cable length for outboard engines to accommodate engine movement.
MACH Series Cables: The MACH series cables are noted for their high efficiency and flexibility, suitable for complex cable routings. They feature a patented stranded wire core with lubricated extrusion, stainless steel end fittings, and a high resistance blue outer jacket. The series includes MACHZero, MACH5, MACH14, and MACH36 configurations.
Control Cable Application Matrix: A matrix is included for selecting appropriate control cables and kits for various control models, ensuring compatibility and optimal performance.
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Catalog excerpts

MECHANICAL CONTROL SYSTEMS-1

MECHANICAL CONTROL SYSTEMS 105

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MECHANICAL CONTROL SYSTEMS-2

SINGLE LEVER SIDE MOUNT CONTROLS Featuring AISI 316 stainless steel lever and bezel, the B400 has a sleek and modern design which is ideal for sailboats. The B400 has universal control mechanism that allows for both "push" or "pull" for throttle and shift, push button warm up, and will accept 33C style cables, as well as BRP*, Mercury* Gen I and Gen II cables with optional adapters. Available in mechanical version or hybrid version (patented) to control the shift by a mechanical cable and the throttle via 0-5V electric signal. ■ 316 stainless steel lever and flange for a better resistance in...

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MECHANICAL CONTROL SYSTEMS-3

SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. 107 FEATURES B310CH B310BR MODELS B310CH - 41789 H Provided with a positive lock-in neutral and trim switch B310BR - 41788 F Provided with a positive lock-in neutral and trim switch B310B - 41790 S Provided with a positive lock-in neutral and trim switch B310B 140 [5.51] 231 [9.09] 191.1 [7.52] 32.6 [1.28] 136.6 [5.38] 107 [4.21] B310CH - B310BR - B310B B310CH - B310BR - B310B 49.5 [1.95] SINGLE LEVER SIDE MOUNT CONTROLS...

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MECHANICAL CONTROL SYSTEMS-4

SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Provided with a brake tension release system adjustable from outside ■ Pull-out handle disengages shift for warm-up ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12...

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MECHANICAL CONTROL SYSTEMS-5

SINGLE LEVER SIDE MOUNT Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Made of painted marine aluminum ■ Pull-out handle disengages shift for warm-up ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Provided with a...

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MECHANICAL CONTROL SYSTEMS-6

Single lever / dual action control to operate both with throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Compact single lever controls offering a unique low profile style compared to other controls available on the market ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Push in button disengages shift for ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch...

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MECHANICAL CONTROL SYSTEMS-7

Single lever / dual action control to operate both with throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Compact single lever controls offering a unique low profile style compared to other controls available on the market ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Push in button disengages shift for ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch...

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MECHANICAL CONTROL SYSTEMS-8

Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of chrome plated marine aluminum ■ Pull-out handle disengages shift for warm-up ■ Neutral safety switch X43 - 38160 L (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X43 safety switch is installed Ultraflex engine control cables. ■ To connect C22 cable to B103 control only, Single lever control for one engine Twin lever...

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MECHANICAL CONTROL SYSTEMS-9

SINGLE LEVER Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Pull-out handle disengages shift for warm- ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Power trim switch conveniently located in the handle grip enables for easy tilting of ■...

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MECHANICAL CONTROL SYSTEMS-10

SINGLE LEVER Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Pull-out handle disengages shift for warm- ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Provided with a positive lock-in neutral to prevent accidental gear engagement ■ For use...

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MECHANICAL CONTROL SYSTEMS-11

Two lever/single action control: each lever operates separately either the throttle or the Suitable for use with outboard, inboard or I/O power plants. ■ Flush mount suitable for exposed positions such as flying bridge ■ Made of marine aluminum with chrome plated lever ■ Throttle lever is provided with adjustable brake tension release system and shift lever with forward, reverse and neutral detents. Both the brake tension release and detents can be installed and adjusted from the ■ Neutral safety switch X12 - 34543 Q (optional) prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.