TRELLEBORG’S Tugger Winch

TRELLEBORG’S Tugger Winch

TRELLEBORG’S Tugger Winch

Product catalog summary
Overview
Trelleborg Marine Systems introduces the new generation of tugger winches designed to enhance safety and reliability in mooring line operations. These systems replace traditional capstans, offering improved control and maintenance capabilities.

Benefits
  • Remote control for hands-free line retrieval enhances operator safety and convenience.
  • Clutch mechanism allows for free spooling during payout, aligning with ship winches or line boats.
  • Torque limiting clutch minimizes the risk of line breakage during retrieval and payout.
  • Automatic spooling device ensures neat line arrangement on the drum.
  • Can be integrated with Trelleborg's quick release hook base or used as a standalone unit, optimizing space.
  • Enclosed drum storage reduces tripping hazards and environmental exposure, extending line life.
  • Rotational swivel and rope guide facilitate retrieval from any direction.
  • Includes an auxiliary capstan head for traditional winch operations.

General Specifications
  • Line Pull: Typically 1000kg with torque limitation.
  • Line Speed: Free spooling for payout; variable speed (10-45m/min) for retrieval.
  • Holding Capacity: Approximately 1.5 tons with an automatic failsafe disk brake.
  • Drum Capacity: 120m of 14mm Dyneema (HMPE) rope.
  • Support Structure: Integral or free-standing options available.
  • Weight: 500kg including control enclosure.

Winch Controls
  • Motor Starter: Variable Speed Drive (VSD).
  • Enclosure: Stainless steel for non-hazardous areas; explosion-proof for hazardous areas.
  • Control Stand: Joystick for direction and speed control, with emergency stop features.
  • Power Connections: Cable entry of 32mm, accommodating various conductor sizes.

Motor Specifications
  • Supply Voltage: 3-phase, 380-415V @ 50Hz or 440-480V @ 60Hz.
  • Power: 5.5 kW.
  • Insulation: Class F.
  • Duty Cycle: S2.
  • Additional Features: Anti-condensation heater, tropic-proof windings, IP66 rating, and failsafe brake.

Surface Treatment
  • Preparation: Class 2.5 Blast.
  • Coatings: Three layers including epoxy zinc-rich primer, two-part epoxy with MIO, and polyurethane.
  • Color: Gloss black.

Note
Trelleborg Marine Systems reserves the right to modify equipment and systems as needed to meet technological and operational demands.
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Catalog excerpts

TRELLEBORG’S Tugger Winch-1

Tugger Winch TRELLEBORG’S Tugger Winch The new generation of mooring line heaving systems now offers improved safety and reliability. For safe mooring operations it is imperative that heaving lines are in good condition. The use of poorly maintained or damaged heaving lines can result in breakages, endangering mooring crews or jetty personnel operating within the snap-back zone. As an alternative to the traditional capstan, the heaving line is retrieved and spooled onto the enclosed drum of the “tugger winch”. This enables the jetty owner / operators to control maintenance, providing increased safety and efficiency of mooring operations. The integral tugger winch improves safety and efficiency of mooring line retrieval for onshore & offshore applications. Benefits ❙ Remote control “hands free” line retrieval further increases safety and convenience for operators. ❙ Clutch to disengage drive for free spooling during payout and match the ships winch or line boat. ❙ A built in torque limiting clutch further reduces the risk of fouled lines parting during retrieval and payout. ❙ Spooling device for retrieval; automatically lays the heaving line neatly on the drum. ❙ The tugger winch may be fitted integral to the Trelleborg quick release hook base structure, reducing jetty space requirements and obstruction on the dolphin. Alternatively the winch can be supplied as a free standing unit. ❙ Storage of heaving lines is within the winch drum, keeping dolphin tops and walkways clear of heaving lines, reducing the risk of tripping and entanglement. ❙ Enclosed tugger winch drum offers increased protection from the environment, extending heaving line operating life. ❙ A rotational swivel and rope guide allows retrieval from any direction. ❙ A built in auxiliary capstan head provides traditional capstan winch operation. Certified Management System DAM-CTW-01 Ver 4.0 Trelleborg Marine Systems’ commitment to continuous product improvement means that we reserve the right to upgrade and modify equipment and systems without notice as technological and ope

 Open the catalog to page 1
TRELLEBORG’S Tugger Winch-2

1.3 Holding Capacity 1.4 Drum Capacity 1.5 Support Structure 1.6 Key Standard Features 1.7 Weight Typically 1000kg (Torque limited) Pay Out : Free spooling to match ships winch or line boat Pay In : Variable speed from 10 - 45m/min Approx. 1.5 Ton (automatic “failsafe” disk brake on motor) 120m of 14mm Dyneema (HMPE) rope Integral Mounting With Hook Base Structure or free standing Refer to data sheet DAM-QRH-01 Auxiliary capstan winch to haul separate messenger and heaving lines Stainless steel lockable and hinged cover over assembly Spooling device Free spooling payout 500kg with control enclosure...

 Open the catalog to page 2

All Trelleborg Marine and Infrastructure catalogs and brochures

Archived catalogs

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    4  Pages

  6. Hawser Hooks

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.