Fender Systems

Fender Systems
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Fender Systems

Product catalog summary
Introduction
Trelleborg Marine and Infrastructure specializes in advanced marine fender systems for commercial ports and terminals. Their 'Smarter Approach' integrates global expertise with local insights to enhance operational efficiencies using smart technologies.
Product Overview
Trelleborg offers customized solutions for complex global projects, ensuring durability and low maintenance. All fenders adhere to PIANC 2002 guidelines and ISO17357-1:2014 standards, and integrate with SmartPort for data-driven decision-making.
Fender Systems
  • Super Cone Fenders (SCN): Provide optimal performance, stability, and shear strength for various applications like cargo berths and oil facilities.
  • Other Fenders: Includes SCK Cell Fenders, LEG Fenders, Super Arch and Arch Fenders, Parallel Motion Fenders, Pivot Fenders, Flexible Wall, and Slide-In, Slide-Out Fender Systems, each tailored for specific needs.
Manufacturing and Quality Control
All products are manufactured in-house, ensuring quality control. Trelleborg offers project consultation from inception, with dedicated management and installation support.
Testing and Support
Products undergo stringent testing to meet lifecycle and performance specifications. Global customer support includes training and maintenance services.
Future Outlook
Trelleborg is committed to advancing digital infrastructure and deploying smart technologies for automated decision-making to optimize port and terminal efficiency.
Technical Specifications
The document provides detailed dimensions and performance data for Super Cone Fenders, emphasizing their efficiency and application suitability.
Performance Data
Performance metrics for various fender sizes include energy absorption, reaction force, and rated performance deflection, crucial for selecting appropriate fenders based on berthing conditions.
Specifications
Includes dimensions and weight specifications for different fender models, with anchor and bolt sizes for installation.
Factors Affecting Performance
Outlines how temperature, velocity, and angle affect fender performance, with tables for Temperature Factor, Velocity Factor, and Angle Factor to adjust calculations.
Installation Guidelines
Recommendations for clearances, weight support, and tension requirements ensure proper installation and functionality.
Applications
Fenders are used in various marine environments, such as oil and LNG facilities, bulk terminals, and container berths.
Critical Information
  • Manufacturing Tolerances: Performance is subject to a ±10% tolerance affecting reaction force and energy absorption.
  • Material Composition: Performance adjustments are noted for natural and synthetic rubber compositions.
  • Deflection and Compression: Formulas and tables are provided to calculate compression time and deflection under different conditions.
Specifications
Initial berthing speed is 5 m/s, temperature is 23ºC ± 5ºC, and compression angle is 0º. Performance values are based on the decreasing velocity method.
Performance Data
Nominal rated deflection may vary, with deflection, energy absorption, and reaction force percentages provided for various levels.
Angle Factors
Reduction factors for energy absorption depend on fender element spacing and dimension.
Examples
Energy absorption calculations are provided for specific fender elements with angular berthing.
Installation and Support
Guidelines for mounting MV-elements and weight support are provided, with considerations for shear stiffness and tension.
Dimensions and Rated Performance
Detailed dimensions and performance data are provided for MV and MI elements under specific conditions.
Super Arch and Arch Fenders
Features include a simple design with strong shear performance, suitable for various berths and harbors.
Specifications and Design of Panels
Panel specifications consider hull pressures, tidal range, and other factors, with emphasis on material quality and maintenance.
Fender Panels
Constructed from closed box steel structures with specific coatings and attachments for durability.
Steel Properties
Lists steel grades with yield and tensile strengths, noting standards and replacements.
Ultra High Molecular Weight Polyethylene (UHMW-PE)
Highlighted for its low friction and resistance, used in fender panel face pads and other applications.
Chains and Shackles
Details on chains and shackles used in fender systems, including specifications and load limits.
Anchors and Fixings
Specifications for EC2 and NC3 anchors, with details on thread sizes and materials.
Fender Fixings Specifications
Details on anchors, bolts, nuts, and washers, with strength ratings and material options.
Material and Strength Ratings
Outlines tensile strength and yield stress for bolt and nut grades.
Super Cone Fenders Performance Data
Performance data for Super Cone Fenders, showing energy absorption and reaction force across deflection percentages.
Intermediate Deflections
Table showing intermediate deflections and performance variations.
Disclaimer
Trelleborg advises customers to request detailed specifications and reserves the right to change specifications without notice.
Contact Information
For inquiries, contact Trelleborg Marine and Infrastructure via email at [email protected].
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Catalog excerpts

Fender Systems-1

Fender Systems PRODUCT BROCHURE

 Open the catalog to page 1
Fender Systems-2

The Smarter Approach The smarter approach for a more efficient port Transferring know-how for smarter LNG Connect with The Smarter Approach Visit: www.trelleborg.com/marineandinfrastructure Connect: Trelleborg-Marine-and-Infrastructure Discover: TrelleborgMarineandInfrastructure Converse: @TrelleborgMI Explore: Marineandinfrastructure Discover: TrelleborgMarineandinfrastructure Materials best practice for a smarter port The demanding nature of commercial ports and terminals means you need partnership that provides much more than technically superior products and technologies. You need to work...

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Fender Systems-3

Fender Systems Trelleborg Marine and Infrastructure is a world leader in the design and manufacture of advanced marine fender systems. We provide bespoke solutions for large and complex projects all over the world. Best practice design and quality materials ensure a long, low maintenance service life, no matter how demanding the working and environmental conditions. All fenders are supplied fully tested and meet PIANC 2002 guidelines. Our pneumatic fenders are also completely ISO17357-1:2014 compliant. Our high performance solutions combine low reaction force and hull pressure with good angular...

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Fender Systems-4

A Smarter Approach at every stage A smarter approach to… CONSULTATION Consultation from the earliest project phase to ensure the optimum fender, mooring, navigation and transfer solutions are specified, with full technical support from our global offices. Conceptual design in your local office – with full knowledge of local standards and regulations, delivered in your language – for optimized port and vessel solutions. Concepts are taken to our Engineering Center’s of Excellence where our team generates 3D CAD designs, application-engineering drawings, a bill of materials, finite engineering...

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Fender Systems-5

Across our entire product range, stringent testing comes as standard at every step in our in-house manufacturing process. We ensure that life-cycle and performance of our entire product range meets your specifications, and more. Dedicated project management, from solution design right the way through to on site installation support. We design products and solutions that always consider ease of installation and future maintenance requirements. Local support on a truly global scale, with customer support teams all over the world. And this service doesn’t stop after a product is installed. You have...

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Fender Systems-6

Super Cone Fenders FEATURES Highly efficient geometry Super cone fenders (SCN) are the latest generation of fenders, with optimal performance and efficiency. The conical body shape makes the SCN very stable even at large compression angles, and provides excellent shear strength. With overload stops the SCN is even more resistant to overcompression. Minimal performance loss even at large berthing angles Stable shape resists shear Wide choice of rubber grades APPLICATIONS General cargo berths Bulk terminals Oil and LNG facilities Container berths RoRo and cruise terminals Parallel motion systems...

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Fender Systems-7

Super Cone Fenders DIMENSIONS H SCN 300 F0.9- 1.8 ANCHORS / HEAD BOLTS ^ F1.9- 3.1 ANCHORS / HEAD BOLTS ^ ^ Fender anchors / head bolts indicated are based on a particular grade of steel. Please contact our local office for precise size, material and type for different grades of fenders pertaining to the project requirements. Some SCN sizes have a modified flange for reduced shipping dimensions.

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Fender Systems-8

Super Cone Fenders PERFORMANCE DATA* F 0.9^ * For explanation of CV and RPD, please refer to note on page 9-10. ^ Fender grades below F0.9 are available upon request. [Units: kNm, kN] Note: Refer to Index page 89 for 100% natural rubber in a compound.

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Fender Systems-9

Super Cone Fenders PERFORMANCE DATA* F 2.1 * For explanation of CV and RPD, please refer to note on page 9-10.

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Fender Systems-10

Super Cone Fenders PERFORMANCE DATA* F 0.9^ ^ Fender grades below F0.9 are available upon request. *Note: 1. CV: performance data at slow speed constant velocity (2-8 cm/min) compression at 23 ± 5°C temperature and 0° compression angle. 2. RPD: Rated performance data, in accordance with PIANC with initial high speed berthing velocity 0.15 m/s. RPD = CV (performance) x VF (velocity factor for Natural and Synthetic rubber blend) x TF (temperature factor) x AF (angle factor). RPD is reported at 23 ± 5°C temperature and 0° compression angle, therefore TF = 1, AF = 1.

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Fender Systems-11

Super Cone Fenders PERFORMANCE DATA* F 2.1 CV RPD [Units: kNm, kN] 3. For other initial berthing velocities, temperature and berthing angle, VF/ TF/ AF should be calculated separately and apply on CV performance to come to the final performance. 4. If fenders are tested in decreasing velocity (DV) mode at initial velocity 0.15 m/s, 0° compression angle and 23 ±5°C testing temperature, 5. Fender performance is subject to ±10% manufacturing tolerance (+10% for reaction force and -10% for energy). 6. CV performance is based on a rubber compound blend of natural and synthetic rubber.

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Fender Systems-12

Super Cone Fenders INTERMEDIATE DEFLECTIONS Di (%) Nominal rated deflection may vary at RPD. Refer to the Performance Tolerances table in the Fender Application Design Manual. Generic curve shown. Actual curve geometry may vary depending on grade, temperature, velocity and angle. ANGLE FACTOR (AF) TABLE ENERGY FACTOR REACTION FACTOR Energy & Reaction Angle Correction Factors Factors Value The graph shows fender performance with no chain restraints up to 12 degrees and chain restraints for angles above 12 degrees. Fender is fitted with a standard frontal frame. Angle (degrees) Energy factor Reaction...

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Fender Systems-13

Super Cone Fenders VELOCITY FACTOR (VF) TABLE COMPRESSION TIME (SECONDS) BLEND OF NATURAL AND SYNTHETIC RUBBER (CATALOG COMPOUND) VF 100% NATURAL RUBBER (REFER TO APPENDIX A) Compression time needs to be calculated using the following formula: t = d/(ƒ*Vd) Where: t = d = Vd = ƒ = compression time (seconds)* rated deflection (mm) initial berthing velocity (mm/s) 0.74 deceleration factor (Peak reaction force occurs at between 30% - 40% deflection, where there has been a deceleration due to energy absorption. ƒ represents the factor associated with deceleration.) * Applicable for both partial deflection...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.