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ThyssenKrupp Fördertechnik
Mobile / semi-mobile Crushing Plants

Mobile / semi-mobile Crushing Plants

Product catalog summary

1. Reference Tables of Mobile and Semi-Mobile Crushing Plants

The document contains comprehensive tabular listings of mobile, semi-mobile, and movable crushing plants spanning from 1956 to 2005. Each entry details:

Type: Mobile, semi-mobile, or movable plants.
Capacity: Throughput ranges from 80 t/h to 14,000 t/h, reflecting small to large-scale operations.
Material Processed: Limestone, bauxite, gypsum, marl, granite, iron ore, coal, copper ore, oil sand, overburden, chalk, gold ore, and others.
Feeder Types: Apron feeders dominate, supplemented by belt conveyors, chain conveyors, shovel feeders, vibrating pan feeders, reciprocating plate feeders, and direct feeding systems.
Crusher Types: Includes single and double-shaft hammer crushers, jaw-type gyratory crushers, double-toggle jaw crushers, double-roll crushers, single-shaft impact crushers, gyratory crushers, and feeder breakers.
Purchaser and Location: Global installations across Europe, North and South America, Africa, Asia, and Australia, with clients ranging from cement manufacturers to major mining companies.

2. Equipment Specifications and Configurations

The document emphasizes the diversity and adaptability of crushing equipment:

Feeder Systems: Apron feeders are preferred for steady, consistent feed, especially for abrasive or heavy materials. Chain conveyors and vibrating feeders are selected based on site and material needs.
Crusher Selection: Crusher type is matched to material hardness and capacity requirements. Gyratory crushers are favored for hard ores and high capacities, hammer crushers for softer materials like limestone, and double-roll crushers for materials such as oil sand and coal.
Capacity Range: Plants vary widely, from small 80 t/h units to large 14,000 t/h installations, demonstrating scalability.

3. Geographic and Industrial Distribution

The crushing plants are deployed worldwide, covering:

Europe: Germany, France, Italy, Spain, Switzerland, Great Britain, Austria, Ireland.
North and South America: USA, Canada, Mexico, Brazil, Chile.
Africa: South Africa, Nigeria, Togo.
Asia: Saudi Arabia, Thailand, India, China, Kazakhstan, Papua New Guinea, Indonesia.
Australia.

Industries served include cement production, mining of copper, iron ore, bauxite, coal, oil sand, and quarrying operations.

4. Trends and Observations

Evolution Over Time: Progressive increase in capacity and equipment sophistication from 1956 through 2005.
Material Handling Advances: Introduction of direct feeding systems in later years improves process efficiency.
Equipment Preferences: Double-shaft hammer crushers and gyratory crushers dominate for limestone and hard rock; double-roll crushers are common for softer materials.
Mobility: Mobile, semi-mobile, and movable plants provide operational flexibility, adapting to changing mining conditions.

5. Critical Information and Best Practices

Capacity Matching: Crusher and feeder selection must align with material type and throughput to optimize performance.
Feeder Selection: Apron feeders are preferred for consistent feed rates, especially with abrasive or heavy materials; chain conveyors and vibrating feeders are alternatives based on site conditions.
Crusher Choice: Hammer crushers suit softer materials; gyratory and jaw crushers are better for harder ores and higher capacities.
Mobility Considerations: Mobile and semi-mobile plants enable flexible deployment, beneficial for temporary or evolving mining sites.

6. Summary of Key Data Extracted from Tables

Year	Type	Capacity (t/h)	Material	Feeder	Crusher	Location / Purchaser	Country
1956	Mobile	250	Limestone	Apron feeder	Single-shaft hammer crusher	Hannover	Germany
1969	Mobile	1000	Limestone	Apron feeder	Double-shaft hammer crusher	London	Great Britain
1981	Semi-mobile	6000	Iron Ore	Direct feeding / Apron feeder	Gyratory crusher	Sishen	South Africa
1986	Semi-mobile	9000	Copper Ore	Direct feeding	Gyratory crusher	Bingham Canyon Mine	USA
1997	Semi-mobile	6500	Copper Ore	Direct feeding	Gyratory crusher	Collahuasi Ujina Mine	Chile
2005	Semi-mobile	12000	Oil sand	Apron feeder	Double-roll crusher	Steepbank Mine	Canada

This data illustrates the adaptation of crusher types and feeder systems to material characteristics, capacity needs, and geographic locations.

7. Limitations and Observations

The document focuses on equipment specifications, installation references, and operational parameters but does not provide detailed procedural guidelines, maintenance instructions, or safety standards.

8. Conclusion

This document is a valuable historical and technical reference for mobile and semi-mobile crushing plants used in mining and cement industries worldwide. It highlights the evolution of crushing technology, the importance of matching equipment to material and capacity requirements, and the global distribution of installations. The insights support informed decision-making for equipment selection, project planning, and operational flexibility in mineral processing.

Catalog excerpts

ThyssenKrupp Fordertechnik

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of ThyssenKrupp ThyssenKrupp Fordertechnik Technologies Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile mobil mobile Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein Limestone Kalkstein...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Kalkstein Limestone Plattenband Apron feeder Einwellen-Prallbrecher Single-shaft impact crusher Cementerie del Tirreno SPA, Rome Maddaloni/ Caserta Works Italien Italy Kalkstein Limestone Plattenband Apron feeder Einwellen-Hammerbrecher Nordcement AG, Single-shaft hammer Hannover crusher Werk Hardegsen Deutschland Germany Kalkstein Limestone Plattenband Apron feeder Einwellen-Hammerbrecher S.A. Des Chaux et Single-shaft hammer...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Mergel, Kalkstein Plattenband Marl, Limestone Apron feeder 2 Zweiwalzenbrecher 2 Double-roll crusher Ciments Francais, Paris Usine Bussac Frankreich France Ton, Kalkstein Clay, Limestone Plattenband Apron feeder Doppelwellen-Prallbrecher Ashaka Cement Co. Ltd., Double-shaft impact Lagos crusher Ashaka Works Nigeria Nigeria Granit Granite Schubwagenspeiser Backenkreiselbrecher Reciprocating plate Jaw-type gyratory feeder crusher...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Granit Granite Plattenband Apron feeder Kreiselbrecher Gyratory crusher Graniterock, Watsonville Logan Quarry, California Abraum Overburden Plattenband Apron feeder Zweiwalzenbrecher Double-roll crusher Thailand Thailand Abraum Overburden Plattenband Apron feeder Zweiwalzenbrecher Double-roll crusher Thailand Thailand Abraum Overburden Plattenband Apron feeder Zweiwalzenbrecher Double-roll crusher Thailand Thailand Plattenband...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Schieferölgestein Kettenförderer Oil Shale Chain conveyor Hammer-Prallbrecher Rohrbach Zement, Impact hammer crusher Dotternhausen Werk Dotternhausen Deutschland Germany Diorit Diorite Plattenband Apron feeder Carrieres de la Noubleau, Usine St. Varent Frankreich St. Varent France Bauxit Bauxite Kettenförderer Chain conveyor Durchlaufbrecher Feeder breaker Alcoa Western Aluminium, Freemantle Boddignton Gold Australien Mine Australia...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Kreiselbrecher Gyratory crusher Codelco, Santiago de Chile Chuquicamata Mine Chile Chile 2 Plattenbänder 2 Apron feeders Kalkstein Limestone Schwingförderrinne Pendelschwingenbrecher ARICOSA, Antequera Vibrating pan Double-toggle jaw feeder crusher Kettenförderer Chain conveyor Zweiwalzenbrecher Double-roll crusher Alcoa-Suriname Aluminium Moengo Mine Co., Pittsburgh Plattenband Apron feeder Kreiselbrecher Gyratory crusher Escondida,...

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of ThyssenKrupp ThyssenKrupp Fordertechnik Technologies Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants mobil mobile semimobil semi-mobile mobil mobile semimobil semi-mobile mobil mobile mobil mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile Kalkstein Limestone Kalkstein Limestone Kalkstein...

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of ThyssenKrupp ThyssenKrupp Fordertechnik Technologies Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile mobil mobile semimobil semi-mobile semimobil semi-mobile mobil mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile semimobil semi-mobile mobil mobile mobil mobile Abraum Overburden Abraum Overburden Abraum Overburden...

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Referenzen: Mobile / semimobile Brechanlagen References: Mobile / semi-mobile Crushing Plants Ref. Jahr Typ Nr. Leistung Aufgabematerial Aufgabeförderer Capacity Material Einwellen-Prallbrecher Single-shaft impact crusher Jura Cement Fabriken, Aarau Schweiz Switzerland Quian An Mine China (No.1), Shougang P.R. China Kalkstein Limestone Kettenförderer Chain conveyor Abraum Overburden "Direkte Beschickung" Kreiselbrecher 'Direct feeding' Gyratory crusher "Direkte Beschickung" Kreiselbrecher 'Direct feeding' Gyratory crusher Plattenband Apron feeder Zweiwalzenbrecher Double-roll crusher China Shougang...

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