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Jaw Crusher

Jaw Crusher
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Jaw Crusher

Product catalog summary
Overview: ThyssenKrupp Fördertechnik is a prominent manufacturer of jaw crushers, offering both single-toggle and double-toggle designs. These crushers are primarily used in the processing industry for medium-hard to very hard materials, such as in quarries and ore mining.
Fields of Application: Jaw crushers are employed in quarries, ore mining, metallurgical plants, and the recycling industry. They are designed for primary crushing of blasted rockpile, with edge lengths exceeding 2,000 mm.
Design Characteristics: The crushers feature a robust frame and swing jaw made from high-grade steel, reinforced walls, and optimized kinematics for high throughput rates. They include features like resilient rubber mounting, special steel toggle plates, and a central lubrication system.
Single-Toggle Jaw Crushers: Known for their high throughput capacity, simple construction, and low weight, these crushers are available in various sizes and can be integrated into stationary or mobile plants. The swing jaw is suspended on an eccentric drive shaft, providing higher throughput than double-toggle designs.
Double-Toggle Jaw Crushers: Designed for the hardest and toughest materials, these crushers use a toggle lever system for power transmission. They are ideal for abrasive materials, with minimal wear observed.
Technical Data: Detailed specifications for various models are provided, including dimensions, weight, drive power, and throughput rates, highlighting the capacity and efficiency of each crusher type.
Throughput Rates and Grain Size Distributions: Diagrams show the throughput rates and grain size distributions for both single-toggle and double-toggle crushers, depending on material characteristics and gap settings.
Research, Development, and Services: ThyssenKrupp emphasizes research and development, focusing on innovation and customer collaboration, including analyses and measurements on both new and existing crushers.
Material Characterization and Crusher Selection: The document outlines the process of material characterization using modern methods to select the appropriate crusher, involving finite element analysis for sizing components like the crusher housing and jaw.
Installation and Modernization: A single-toggle jaw crusher is installed to modernize the quarry, with a control and diagnosis system recording operating data to ensure optimal performance.
Services Offered: ThyssenKrupp Fördertechnik provides project research, damage analysis, planning, and modification services to enhance machine output, along with worldwide after-sales service, including maintenance and repair with high-quality spare parts.
Maintenance and Repair Services: Services include inspection, emergency services, on-site and workshop repairs, diagnosis systems, maintenance contracts, and spare parts services.
Product Range: The company offers a wide range of crushing technology, including stationary, semi-mobile, and mobile plants, various types of crushers, and screening technology. They also provide grinding technology, feeders, conveyors, magnetic separators, dryers, and filters.
Contact Information: ThyssenKrupp Fördertechnik GmbH is located in Ennigerloh, Germany, with contact details provided for further inquiries.
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Catalog excerpts

Jaw Crusher-1

ThyssenKrupp Fördertechnik Single-toggle jaw crushers Double-toggle jaw crushers

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Jaw Crusher-2

Single-toggle- and double-toggle jaw crushers from ThyssenKrupp Fördertechnik: because it is the perfected design that does the job. ThyssenKrupp Fördertechnik are one of the world's leading manufacturers of machines and plants for the processing industry. Based on decades of experience, our research and development work has become an integral part of our processing equipment. Customers all over the world benefit from our innovative power. Whether standard or customized designs – ThyssenKrupp Fördertechnik always offer complex solutions often developed in cooperation with the customer. Reliable,...

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Jaw Crusher-3

Fields of application and design characteristics Jaw crushers are mainly designed for medium-hard to very hard materials and are used in quarries for primary crushing of blasted rockpile, which – depending on the blasting method – can achieve edge lengths of more than 2,000 mm. For these duties two different jaw crusher types are available from ThyssenKrupp Fördertechnik: single-toggle- and double-toggle jaw crushers. The distinguishing feature of these two crushers is the kinematics of the swing jaw which the specific advantage of the respective crusher type also results from. •Swing jaws of...

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Jaw Crusher-4

Shim plate Cheek plate Front wall Toggle plate they achieve throughput rates ranging between 250 t/h and 1,300 t/h. Depending on the requirement, our product line ranges from large-scale single-toggle jaw crushers to be integrated in either stationary or semistationary crushing plants to a model specially conceived for being integrated into roadtransportable crushing plants. Single-toggle jaw crushers are outstanding for their high throughput capacity, simple construction, low weight and low space requirement. 3 Single-toggle jaw crusher with main components 4 Crushing plant with a single-toggle...

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Jaw Crusher-5

Technical data Total weight Crusher speed Installed drive power Feed opening width x feed opening length [mm x mm] 1,200 x 1,000 1,200 x 1,000 1,400 x 1,100 1,400 x 1,100 1,600 x 1,200 1,600 x 1,200 2,000 x 1,500 2,000 x 1,500 Transport dimensions Dimensions of the largest component [m x m x m] 3.9 x 2.6 x 2.2 3.9 x 2.6 x 2.2 4.1 x 2.8 x 2.2 4.1 x 2.8 x 2.2 4.3 x 2.8 x 2.5 4.3 x 2.8 x 2.5 5.1 x 4.0 x 2.0 5.1 x 4.0 x 2.0 Crusher Largest component Heaviest component Housing Housing Housing Housing Housing Housing Swing jaw, cpl. Swing jaw, cpl. Housing Housing Housing Housing Housing Housing Swing...

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Jaw Crusher-6

Throughput rates and grain size distributions The throughput rates of the standard version of the singletoggle jaw crushers refer to medium-hard feed material, which is easy to crush. The throughput rates of the hard rock version of the singletoggle jaw crushers refer to hard feed material being difficult to crush. Average throughput rate of the single-toggle jaw crushers Standard version tolerance ±10% 1600 Crusher throughput – after prescreening – high fines content They are based on theoretical calculations and verified by practical measurements. Deviations from the average throughput rate...

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Jaw Crusher-7

Eccentric shaft with bearing Toggle lever system Back wall Double-toggle jaw crushers are equipped with a system of toggle levers, which are moved up and down by a pitman via an eccentric shaft. The alternating stretching and bending movements cause an oscillating motion of the swing jaw. Since the material to be crushed falls down by gravitation, the pressure which is necessary to crush the material is generated, when the swing jaw moves forward in the narrowing crushing chamber. This process is intensified by the toothing on the crushing jaw liners. When the swing jaw retreats, the crushed...

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Jaw Crusher-8

Technical data Feed opening width x feed opening length Total weight Crusher speed Heaviest component Housing Housing Housing Housing Housing Side wall Swing jaw Swing jaw Housing Housing Housing Housing Housing Swing jaw Swing jaw Swing jaw Transport dimensions Dimensions of the largest component [m x m x m] 2.60 x 1.67 x 1.08 3.00 x 2.00 x 1.30 3.90 x 2.65 x 1.57 4.05 x 2.80 x 1.93 5.60 x 3.90 x 2.40 6.65 x 3.10 x 1.00 5.40 x 3.10 x 1.50 5.80 x 3.55 x 1.80 Crusher Largest component The stated values are only approximate. Machine capacity depends on grain size distribution, properties and kind...

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Jaw Crusher-9

Throughput rates and grain size distributions Deviations normally to be expected for common materials and gap settings can be taken from the diagram. Average throughput rate of the double-toggle jaw crushers Tolerance ±10% 1600 Crusher throughput – after prescreening – high fines content The grain size distributions of the product are approximate values only. Deviations in their proportional composition are dependent on the factors also influencing the throughput rate. The stated grain size distributions refer to dry and brittle granite. For a surface-moist and tough basalt the fines content...

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Jaw Crusher-10

Research, Development and Services ThyssenKrupp Fördertechnik are attaching great importance to research and development. Committed employees, experience and the ability to tread new paths together with the innovative power, flexibility and know-how are the foundation on which the successful co-operation with our customers is built. thereon the right choice of a suitable crusher. Furthermore, by these basic analyses the best possible adaptation of the crusher can be ascertained, like e.g. the correct sizing of individual components by means of the finite element analysis. This ranges from basic...

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Jaw Crusher-11

The computed values will then be field-tested using a newly developed control- and diagnosis system which allows the control of the most important operating data. Our services include project research, damage analyses, planning and modification aimed at a modernization and an increase of the output of machines and plants in conjunction with a worldwide after-sales service which also covers the equipment of other manufacturers. services • Inspectionemergency • Stand-by services Repair services • – on site – in the workshop of the service centre Diagnosis systems Maintenance contracts Spare parts...

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Archived catalogs

  1. Catalog-2004

    22  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.