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MINI-BIOCON SEWAGE TREATMENT SYSTEMS

MINI-BIOCON SEWAGE TREATMENT SYSTEMS
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MINI-BIOCON SEWAGE TREATMENT SYSTEMS

Product catalog summary
Introduction
The document discusses the advantages and operational theory of BIOCON systems, a physical-chemical treatment solution for sewage. It highlights the system's small footprint, batch cycle potential, reliability, ease of control, and suitability for conditions where aerobic treatment sizing is incorrect.

Advantages of Physical-Chemical Treatment
  • Small footprint and batch cycle potential.
  • Reliable and effective results regardless of conditions.
  • Easy to control and manage.

Theory of Operation
The BIOCON system operates by using air (oxygen) and chlorine to oxidize organic material and eliminate germs. The process involves aggressive reactions under strong turbulence, facilitated by a macerator that reduces solids to 0.5 mm. The treatment is completed in 12 minutes, with effluent passing through a filter for sludge disposal.

Compliance and Design
  • Complies with new IMO resolutions with added filters for solid retention.
  • Filter units are easy to clean and reuse, providing an economic and odor-free solution.
  • Integrated compact model with flexible discharge options.

Technical Specifications
  • Voltage: 1X220V or 3X220,380,440V, 50 or 60Hz.
  • Power: 1.2KW with sea water pump, 2.2KW with transfer pump.
  • Hydraulic capacity: 2,500 liters/day.
  • Organic load: 1.32 kg BOD5/day.
  • Dimensions: L=970mm, W=630mm, H=780mm.
  • Weight: Empty 110kg, In operation 190kg.
  • Chlorine consumption: 1 liter per 4 cubic meters of sewage treated.
  • Constructed from SS316 materials.

Operational Process
  • Sewage transfer and water filling for BOD adjustment.
  • Mixing, oxidation, partial, and final discharge.
  • Manual or automatic filtering options.

Material and Maintenance
  • Constructed from corrosion-resistant SS316L materials.
  • Reduced maintenance costs with conventional methods.
  • No need for specialized personnel for maintenance.

Model Variants
The document lists different BIOCON models with varying capacities and dimensions, including BIOCON I, II, III, and MINI BIOCON, each with specific hydraulic capacities and power requirements.
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Catalog excerpts

MINI-BIOCON SEWAGE TREATMENT SYSTEMS-2

BIOCON SEWAGE TREATMENT H WHY PHYSICAL CHEMICAL TREATMENT ? MAIN ADVANTAGE POINTS H BATCH CYCLE POTENTIAL H RELIABLE AND EFFECTIVE RESULTS CYCLE AFTER CYCLE ,REGARDLESS CONDITIONS H INCORRECT SIZING FOR AEROBIC

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-3

THEORY OF OPERATION – HOW IT WORKS ? The operation of the BIOCON systems is simple and very effective. The system uses Air (oxygen) for the rapid oxidation of the organic material combined with chlorine (either 5% or 14% concentration recommended) for the germs elimination. The oxygen and the added chlorine meet in the suction line of the recycling current and are working in an aggressive reaction under strong turbulence on the organic matter, the surface of which has been previously optimally enlarged by a macerator to solids of maximum 0.5 mm dimensions. This makes a quick reaction possible,...

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-5

MfNI-BIOCON FLOW PROCESS

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-7

Biocon systems now in compliance with the new IMO resolutions remain the same in design with just the addition of special filter to retain extra solid particles. One filter unit per equipment will accomplish the task. The used filter if clogged can be cleaned and reject to garbage or just empty it and reuse it. No odor, or wet sludge, just inert powder to be thrown away at ship’s waste. An economic solution, simple and comprehensive. It allows very reliable effluent characteristics while it gives you also the flexibility to by-pass the filter in case discharge conditions permit it . The filter...

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-8

MJNI-BIOCON CHARACTERISTICS 0 POWER 1,2KW WITH SEA WATER PUMP, 8A RATED CURRENT (1x220V) 0 POWER 2,2KW WITH TRANSFER PUMP 0 WHEN SUPPLIED FROM HOLDING TANK THEN NEEDED 0 >TRANSFER PUMP SELF PRIME 0,55 OR 1.1KW 0 OR NON SELF PRIME CHOICE 0 >3 LEVEL SENSOR (START-STOP AUTO, ALARM) 0 HYDRAULIC CAPACITY: 2.500 LITRES /DAY 0 CHLORINE CONSUMPTION (12% CONCENTRATION) 0 1 LITER PER 4 CUBIC METRE OF SEWAGE TREATED 0 TRANSFER PUMP+ LEVEL SENSOR COTROLLED FROM MB'S ELECTRIC 0 DISPLAY SCREEN WHERE ALL PARAMETERS CAN BE ADJUSTED 0 EFFLUENT CHARACTERISTICS COMPLYING WITH MEPC.159(55)

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-9

SEWAGE TRANSFER FILTERING & FINAL DISCHARGE PARTIAL DISCHARGE MIXING OXIDATION

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-10

OPERATION STAGES s SEWAGE TRANSFER UP TO A CERTAIN H FILLING WITH WATER FOR BOD (AUTO FILTER OPTION)

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-11

MINI-BIOCON CONSTRUCTION LEVEL SENSOR SEWAGE INLET TREATMENT TANK PAINTED WITH POWDER PAINT

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-12

BIOCON SEWAGE TREATMENT HOLDING TANK EXISTENCE TRANSFER PUMP AND TANK LEVEL SENSOR NEEDED 2. DIRECT GRAVITY SUPPLY

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-13

SUPPLY THOUGH HOLDING TANK

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-14

SCREEN OPERATION MAIN MENU Selecting particular screen by right or left

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-15

PUMP STATUS LEVEL STATUS

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-19

REDUCED MAINTENANCE COSTS THROUGHOUT SERVICE LIFE SUITABLE CORROSSION RESISTANT MATERIAL AND EFFICIENT PROVEN DESIGN REDUCES MAINTENANCE REQUIREMENTS MAINTENANCE REQUIRED BY CONVENTIONAL METHODS AND NOT BY SPECIALIZED PERSONNEL

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MINI-BIOCON SEWAGE TREATMENT SYSTEMS-20

MAINTENANCE PUMPS EASY DISASSEMBLY

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All Techni catalogs and brochures

  1. BIOCON

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  2. LEVEL SENSORS

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  3. BIOCON IΙΙ

    7  Pages

  4. BIOCON II

    10  Pages

  5. BIOCON I

    5  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.