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Solutions for BUSBAR PROCESSING

Solutions for BUSBAR PROCESSING

Solutions for BUSBAR PROCESSING

Product catalog summary
Overview: This document provides detailed information on CNC bending machines with angle programming by STIERLI and punching machines by BOSCHERT, focusing on solutions for busbar processing. It highlights the features, specifications, and capabilities of various models, including their control systems, programming options, and tooling systems.
Specifications: The STIERLI CNC bending machines, including models 120 CNC, 220 CNC, 420 CNC, and 820 CNC, are equipped with a touch-screen control system that allows for easy programming via stroke length or angle programming. The machines offer automatic CNC back gauge options with travel distances of 1,000, 2,000, or 3,000 mm. Bending outputs range from 12 to 42 tonnes, depending on the model.
Control Systems: The CNC-W and CNC-WP controls provide fast programming through angle and length input. The CNC-WP models include an integrated measurement system for automatic angle correction and springback compensation, enhancing bending accuracy.
Programming and Tooling: The machines support quick programming directly at the machine or through the METALIX or RADAN programming systems, which can generate punching and bending programs from CAD data. A variety of tooling systems are available, including quick-change tooling and options for bending thicknesses up to 30 mm.
Punching Machines: BOSCHERT's CU punching machines complement the STIERLI bending machines, offering features like automatic tool lubrication, tapping and drilling attachments, and CNC/CAD software for importing DXF files. The CU Profi and CU WK II models support workpiece lengths up to 6,000 mm and thicknesses up to 15 mm, with punching forces up to 400 KN.
Hybrid Technology: The document highlights the energy-saving benefits of hybrid hydraulic systems, which can reduce energy consumption by up to 80% and lower noise emissions.
Applications and References: The machines are designed to meet the demands of industrial applications, suitable for both large production runs and flexible short-run production. The document lists several references from large and small companies worldwide that rely on STIERLI and BOSCHERT solutions.
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Catalog excerpts

Solutions for BUSBAR PROCESSING-1

BUSBAR PROCESSING CNC Biegemaschinen mit Winkelprogrammierung STIERLI CNC bending machines with angle programming STIERLI ® Punching machines BOSCHERT

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Solutions for BUSBAR PROCESSING-2

BUSBAR BENDING CNC-Biegemaschine CNC-controlled bending machine Das Biegecenter 120 CNC / 220 CNC / 420 CNC und 820 CNC ist eine sehr leistungsfähige Anlage, welche mit einer „Touch-Screen“ 2-Achsen Steuerung ausgerüstet ist. Der Bediener kann die Steuerung sehr einfach bedienen. The Stierli bending center, models 120 CNC, 220 CNC / 420 CNC and 820 CNC, is a highly productive and versatile machine with a state-of-the-art 1- or 2-axis control. Simple prompts on the graphic screen guide the operator. Die Programmierung erfolgt über die Hubmessung oder die Winkelprogrammierung. The program is controlled...

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Solutions for BUSBAR PROCESSING-3

BUSBAR BENDING CNC-W Winkelprogrammierung CNC-W angle programming Das Biegecenter 220 CNC-W und 420 CNC-W besitzt eine CNC Steuerung, die eine schnelle Programmierung über Winkel- und Längeneingabe erlaubt. HYBRID Technology The Stierli-Bieger 220 CNC and 420 CNC-W Bending-Center is a highly productive and versatile machine with a modern 1or 2-axis control. Easy to follow operator instructions appear on the screen. Das Biegeteil wird grafisch aufgezeichnet und die Biegeabfolge simuliert. The bending part will be shown graphically and the bending sequence simulated Biegeleistung Bending output...

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Solutions for BUSBAR PROCESSING-4

BUSBAR BENDING CNC-WP automatische Winkelkorrektur CNC-WP automatic angle correction Das Biegecenter 220 CNC-WP, 420 CNC-WP und 820 CNC-WP ist über die Winkel- und Längeneingabe gleich zu programmieren wie die Ausführung CNC-W. Bei der Ausführung CNC-WP können zusätzlich Messprimen benutzt werden, welche bei Bedarf automatisch nachbiegen, um eine höhere Biegegenauigkeit zu erreichen. HYBRID Technology The 220 CNC-WP, 420 CNC-WP and 820 CNC-WP bendings centers are programmed similarly to the CNC-W machines, using angles and length of legs. During the bending operation, the CNC-WP machines can...

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Solutions for BUSBAR PROCESSING-5

BUSBAR BENDING Programmiersystem METALIX / RADAN Programming system METALIX / RADAN Mit der Steuerung CNC-W und CNC-WP ist das Biegeprogramm in sehr kurzer Zeit direkt an der Maschine erstellt. Incl. 3D Schnittstellen Incl. 3D Interfaces Machines with the CNC-W and CNCWP controls can be programmed quickly and easily directly at the machine. Als Alternative bietet das Programmiersystem METALIX oder RADAN zusätzlich die Möglichkeit, automatisch das Stanzprogramm und das dazugehörige Biegeprogramm aus CAD-Daten zu generieren. As an altenative, the METALIX or RADAN programming system offers the possibility...

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Solutions for BUSBAR PROCESSING-6

CNC/CAD software to import DXF-files into machine 3-12 mm anguage, calculated punch 1-15 mm time, graphic simulation 1 x 400 KN 2 x 400 KN + Option) (40 Tons) 3 x 280 KN Belt conveyor for waste of CU WK II Loading station for CU WK II m/min 60 m/min 60 tations 5 punching tools 5 no ck turret tooling 31,7 mm ns with each ,7 mm no ns with no a The automatic tool lubrication serves to increase tool life. (Standard) b Tapping and drilling attachment for threads M3 up to M12 and smaller drilled holes in thicker copper bars. (only CU WK ll) Punching Nibbling Forming Marking Tapping d Belt conveyor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.