1. Catalogs
  2. Sonihull
  3. Sonihull ECO 4Installation Manual

Sonihull ECO 4Installation Manual

Sonihull ECO 4Installation Manual
1 / 13 PagesView full catalog

Sonihull ECO 4Installation Manual

Product catalog summary
Safety Instructions
The Sonihull ECO system is not suitable for wooden boats due to poor ultrasound transmission. Electrical installation must be conducted by a qualified Marine Electrician, adhering to IEC wiring regulations. The control box should be installed in a dry location above the waterline, with AC connections using the correct color codes: Brown (Live), Blue (Neutral), Green & Yellow (Earth).
Product Overview
The Sonihull ECO system uses ultrasonic technology to protect vessels from bio-fouling. It is compatible with materials such as FRP, GRP, aluminum, steel, stainless steel, titanium, and rigid plastics. Professional installation is advised for FRP or GRP sandwich constructions.
Technical Specifications
The system includes a control unit with four outputs, four ultrasonic transducers, a mains cable, marine-grade epoxy, and transducer gel. It operates at 115/230V AC or 13-30V DC, consuming 18 Watts AC or 15 Watts DC. The control box is IP65 rated, and transducers are IP68 rated, with cable lengths extendable up to 30m.
Installation Guidelines
Plan the layout and cable runs, ensuring adequate space for installation. Prepare surfaces by removing loose paint and ensuring a flat, clean area for bonding transducer mounting rings. Follow a step-by-step process for mounting the control unit and connecting power supplies. Transducers should be installed carefully to avoid twisting cables and ensure good surface contact.
Transducer Locations
Transducers should be spaced to cover a circular area of about 6-7m in diameter for hulls. For keel coolers, transducers should protect both the hull and the cooler. Specific placements are required for waterjets and IPS drives to maintain performance and prevent bio-fouling.
Maintenance and Operation
Once installed, the system requires minimal maintenance. Periodically check the control unit to ensure it is powered and functioning correctly. The system's effectiveness relies on proper installation and regular checks.
Fitting Tips
Apply minimal gel to avoid insulating the ultrasonic signal. Rotate the transducer anti-clockwise before installation to prevent cable twisting. Ensure good surface contact by observing swirl marks in the gel.
Installation Procedures for Transducer Mounting
Surface Preparation: Remove loose paint, use 80-grit sandpaper, and clean surfaces with isopropyl alcohol.
Epoxy Application: Protect screw threads, mix epoxy, apply to surfaces, and secure the mounting ring.
Transducer Installation: Apply gel and screw the transducer into the mounting ring.
Fitting on Curved or Rough Surfaces: Ensure a good bond, clean surfaces, and use epoxy with the Aluminium Contact Disk.
Special Considerations for Foam Core or Sandwich Constructions: Consult a marine technician, remove inner layers, and bond to the outer layer.
Pipe Adaptor Fitting: Sand the pipe, apply epoxy, secure the adaptor, and install the transducer.
Transducer Mounting Accessories: Includes adaptors for keel coolers, pipes, stern drives, and larger aluminum structures.
Conclusion
Proper installation of transducers is crucial for system effectiveness. Follow detailed procedures to ensure a secure and effective bond, avoiding common pitfalls such as over-tightening or improper surface preparation.
See more

Catalog excerpts

Sonihull ECO 4Installation Manual-1

INSTALLATION AND OPERATION MANUAL Manufactured by NRG Marine Ltd. Sonihull House, 9 Mercia Village Torwood Close, Westwood Business Park Coventry, CV4 8HX, United Kingdom Tel. +44 (0)2476 105 150 Fax +44 (0)8459 002 197 Email [email protected] Web www.eco.sonihull.com © 2021 NRG MARINE. All Rights Reserved. [v.010621-E4]

 Open the catalog to page 1
Sonihull ECO 4Installation Manual-2

Welcome to Sonihull ECO Thank you for choosing the Sonihull ECO ultrasonic anti-fouling system to protect your leisure vessel from bio-fouling like algae, weeds and molluscs. In this manual we will guide you through the best practices for fitting your Sonihull ECO system. Please read the printed fitting instructions before you start your installation. For further guidance, you can download the Sonihull ECO app on your tablet or smartphone (Android and iOS devices supported). In the Sonihull ECO app you will find fitting guides for all the items you can protect from marine bio-fouling. Everything...

 Open the catalog to page 2
Sonihull ECO 4Installation Manual-3

NORMAL STATUS FAULT STATUS OFF when not connected or in fault. Fault indication, check power & transducers. COMMENTS Flashing is normally due to incorrectly seated transducers.

 Open the catalog to page 3
Sonihull ECO 4Installation Manual-4

COMPONENTS INCLUDED Sonihull ECO 4 Sonihull ECO ultrasonic control unit with 4 outputs 4 x Ultrasonic Transducers each with 7.5m of cable and transducer mounting rings Mains cable with standard UK 3-pin fused plug Marine grade epoxy for bonding transducer mounting rings to surfaces Transducer gel TECHNICAL SPECIFICATIONS Sonihull ECO 4 Power Supply Approvals Voltage Avg. Power Consumption Supply Breaker Ultrasonic Frequencies Control Box IP Rating Transducer IP Rating Transducer Cable Length Weight Control Box Dimensions Mounting Ring Dimensions Transducer Dimensions UL and CE 115/230V AC 50/60Hz...

 Open the catalog to page 4
Sonihull ECO 4Installation Manual-5

SYSTEM INSTALLATION First things first – Job order for typical installation 1. 2. 3. 4. 5. 6. 7. 8. Plan the layout of your system and your cable runs Ensure you have sufficient room for transducer and control unit installation Prepare the surface where your transducers are going to be mounted Bond the Transducer Mounting Rings in place (allow enough time for the epoxy to cure fully) Mount the Control Unit and attach the AC and/or the DC supplies Screw the transducers into the Transducer Mounting Rings Run cables back to the control box (leaving enough slack for future transducer inspection)...

 Open the catalog to page 5
Sonihull ECO 4Installation Manual-6

Transducer Location – STORAGE TANKS For large potable water storage, Sonihull ECO can be used to keep water fresher for longer. Sonihull ECO systems can also be used to protect fuel tanks against Diesel bug. Look to fit transducers in the middle of the tank sides, avoiding voids, air gaps and weld seams. Before Transducer Location – KEEL COOLERS Underwater heat-exchangers are prone to heavy bio-fouling by weeds, barnacles and mussels. This fouling impedes water flow and reduces the effectiveness of the cooling system, putting extra strain on your engines and adding to maintenance costs. For Sonihull...

 Open the catalog to page 6
Sonihull ECO 4Installation Manual-7

Transducer Location – STERN DRIVES Stern drives are usually acoustically isolated form the hull, so they need their own source of ultrasonic transmission in order to prevent bio-fouling build-up. Fortunately, a Sonihull ECO Stern Drive / IPS Adaptor is the perfect remedy for keeping weeds and barnacles off your stern drive and maintaining your boat’s performance and keeping fuel costs down. This simple solution allows you to offset a transducer wherever you can get a boltdown metal-to-metal contact on the inboard part of the transom housing. Mounting options are very flexible as the transducer...

 Open the catalog to page 7
Sonihull ECO 4Installation Manual-8

FITTING SONIHULL ECO - To GRP/ FRP Surfaces The effectiveness of your system depends on correct installation. Below are the instructions for bonding the Transducer Mounting Rings to GRP (Glass Reinforced Plastic (or ‘fibreglass’) and FRP (Fibre Reinforced Plastic, like Carbon-fibre, Kevlar structures). The surface must be flat, smooth & clean prior to installation. Do not fit: If there is any damage or delamination below the transducer. On a convex surface. On a concave surface. Within 150mm of a bulkhead or stiffener On a rough or uneven surface On a wooden or ply-wood structure – wood insulates...

 Open the catalog to page 8
Sonihull ECO 4Installation Manual-9

FITTING THE TRANSDUCERS - To Aluminium and Steel Surfaces The effectiveness of your system depends on correct installation. Below are the instructions for bonding the Transducer Mounting Rings to Aluminium or Steel surfaces.. The surface must be flat, smooth & clean prior to installation. Do not fit: On a weld seam. On top of weld spatter On a concave surface On a convex surface Within 150mm of a bulkhead or stiffener On a rough, oxidised or rusty surface The surface can be prepared as follows: 1. Once the desired location has been established remove any loose paint or coatings from the surface....

 Open the catalog to page 9
Sonihull ECO 4Installation Manual-10

FITTING THE TRANSDUCERS - In ‘Foam Core’ or ‘Sandwich’ FRP GRP Constructions DANGER – Consult a qualified marine technician with GRP/FRP expertise before fitting Sonihull ECO to Foam Core or ‘Sandwich’ structures. DO NOT FIT TRANSDUCERS TO THE INNER LAYER OF THE SANDWICH CONSTRUCTION The foam core will dampen the Ultrasound signal and the wetted surface will not be protected from bio-fouling. The transducer must have a clear line of transmission direct to the outer layerof the sandwich. To do this, the inner layer (and some of the core material below) must be removed. Once the outer layer of...

 Open the catalog to page 10
Sonihull ECO 4Installation Manual-11

FITTING PIPE ADAPTORS Once you have determined the outside diameter of the pipe you are fitting to, protecting pipework from biofouling is relatively straightforward. Take the correctly-sized Sonihull Pipe Adaptor and find a suitable location for bonding it to the pipework that’s being protected. Ensure you are at least 250mm from a pipe flange, valve-body or bulkhead. Consider accessibility for ease of installation and in the event of future maintenance checks. Prepare the pipe surface by sanding down any exterior coating. The goal is to provide a smooth, solid surface and a good ‘key’ for the...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.