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Precision Workholding

Precision Workholding
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Precision Workholding

Product catalog summary
Introduction to Precision Clamping Fixtures
RINGSPANN GmbH specializes in precision clamping fixtures for workholding applications in industries such as automotive, gear, and aircraft. Their system, based on the Clamping Disc, offers high precision and simplifies alignment processes.
Advantages of RINGSPANN Clamping Fixtures
The RINGSPANN system provides benefits like short clamping lengths, extended insertion depths, and the ability to clamp thin-walled components without deformation. It ensures high true running accuracy (≤ 0.01 mm) and supports high torque transmission.
Overview of Clamping Fixtures
The document details various clamping fixtures, including Bonded Disc Pack Flange Chucks, Taper Collet Flange Chucks, and Expanding Sleeve Mandrels, each designed for specific clamping diameters and accuracy requirements.
Technical Specifications and Configurations
Specifications include permissible component tolerances, clamping diameters, and configurations. For instance, Bonded Disc Pack Flange Chucks are suitable for diameters from 7 mm to 80 mm with high accuracy.
Clamping Elements and Accessories
RINGSPANN offers clamping elements and accessories like intermediate flanges and spring force actuators to customize fixtures.
Application Examples and Technical Points
Examples illustrate the use of RINGSPANN clamping fixtures in various industrial scenarios, highlighting practical insights.
Specifications and Ordering Instructions
The document provides specifications for clamping elements, including clamping diameters (18 mm to 140 mm), component tolerance (up to IT11), and ordering instructions.
Clamping Principle and Features
The Bonded Disc Pack converts axial force into radial clamping force, centering components. Features include resistance to foreign objects and optional hand clamping.
Configuration and Installation
Details on the Bonded Disc Pack Flange Mandrel configuration and various installation situations are provided.
Technical Data Tables
Tables offer data on clamping diameters, diameter changes, torque, and actuating forces for different configurations.
Clamping Systems in Industrial Applications
The document covers Intermediate Flanges, Spring Force Actuators, and Expanding Sleeve Mandrels, emphasizing their design and benefits in balancing machines and other applications.
Application Examples
Examples include the use of HDDS in motorsport gear wheel grinding and Bonded Disc Pack Flange Mandrels in truck crown wheel milling.
Conclusion
The document underscores the versatility and precision of RINGSPANN's clamping systems in enhancing industrial accuracy and efficiency.
Clamping Element Specifications
Specifications include fitting tolerances and components like shoulder rings and thrust rings, finished to match RINGSPANN clamping discs.
Technical Points for Bonded Disc Packs
Details on Parallel, Series, and Differential Bonded Disc Pack Clamping Fixtures are provided, explaining their gripping mechanisms and torque transmission.
Technical Points and Tolerances
Tables detail basic tolerances, limits, and pre-loading forces, including tightening torques for shaft screws.
Questionnaire for Precision Clamping Fixtures
A questionnaire helps companies specify their requirements for precision clamping fixtures.
Contact Information
Contact details for RINGSPANN offices and partners worldwide are listed.
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Catalog excerpts

Precision Workholding-1

Precision Clamping Fixtures Precision Clamping Chucks • Precision Clamping Mandrels • Clamping Clutches Edition 2020/2021 RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Hombu

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Precision Workholding-2

Precision Clamping Fixtures technology introduction The RINGSPANN Clamping Fixture Range Advantages of RINGSPANN Clamping Fixtures Overview of RINGSPANN Clamping Fixtures Precision Clamping Chucks Bonded Disc Pack Flange Chucks LAFF Clamping Elements Bonded Disc Packs LAF and LHF and components for setup of Bonded Disc Pack Flange Chucks Taper Collet Flange Chucks BKFF Clamping Elements Taper Collets BKF for setup Taper Collet Flange Chucks Taper Sleeve Flange Chucks HKFF Clamping Elements Taper Sleeves HKF and components for setup Taper Sleeve Flange Chucks Flat Element Flange Chucks KFFF Clamping...

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Precision Workholding-3

Flat Element Flange Chucks KFFF Bonded Disc Pack Flange Mandrels LBDF Taper Collet Flange Mandrels BKDF Taper Sleeve Flange Mandrels HKDF Flat Element Flange Mandrels KFDF Short Element Clamping Mandrels BKDI Expanding Sleeve Mandrels HDDS Precision Clamping Mandrels Taper Sleeve Flange Chucks HKFF Taper Collet Flange Chucks BKFF Intermediate Flanges Z Type A, B, C and P Intermediate Flanges Z Type D Spring Force Actuator FUSR for Precision Clamping Fixtures Bonded Disc Pack Flange Chucks LAFF Precision Clamping Chucks The RINGSPANN Clamping Fixture Range

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Precision Workholding-4

RINGSPANN has been developing and manufacturing Precision Clamping Fixtures for workholding applications for over 75 years. Over the past decades we have realized thousands of applications and numerous technically sophisticated solutions. RINGSPANN specialized in clamping and centring on cylindrical internal and external surfaces. Typical components include automobile, gear and aircraft components. We have developed the RINGSPANN system on the basis of the RINGSPANN Clamping Disc, which encompasses • Complete Clamping Fixtures, ready-to-use and • Clamping Elements and components for customer...

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Precision Workholding-5

Advantages of RINGSPANN Clamping Fixtures High true running accuracy Short clamping lengths True running accuracy of ≤ 0,01 mm is attainable. The RINGSPANN system permits short clamping lengths with high torque transmission. Short clamping lengths Short clamping fixture length Extended insertion depths Clamping Fixtures based on the RINGSPANN system ensure minimum spindle overhang and thus high spindle rigidity and precision. The RINGSPANN system supports extended insertion depths with high torque transmission. Extended insertion depth Short clamping fixture length 5-3 No deformation The thinner-walled...

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Overview of RINGSPANN Clamping Fixtures Complete Clamping Fixtures Clamping diameter small < 50 mm Precision Clamping Chucks Bonded Disc Pack Flange Chucks Taper Collet Flange Chucks Taper Sleeve Flange Chucks Flat Element Flange Chucks Bonded Disc Pack Flange Mandrels Precision Clamping Mandrels Taper Collet Flange Mandrels Taper Sleeve Flange Mandrels Flat Element Flange Mandrels Taper Collet Centre Mandrels Expanding Sleeve Mandrels True running accuracy Permissible component tolerance

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Precision Workholding-7

Clamping fixture length Clamping length Insertion depth very short Pull-back Possible component Hand action wall thickness clamping optional thin solid possible Clamping principle Axial actuating force Radial clamping force Axial pull-back force

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Precision Workholding-8

Bonded Disc Pack Flange Chucks LAFF Features • For clamping diameters from 7 mm to 80 mm • High true running accuracy ≤ 0,01 mm • Permissible component tolerance up to IT11 • Short or long clamping length possible • Pull-back against shoulder ring • For thin-walled or solid components • Impervious to ingress of foreign objects due to the rubberized slots in the Bonded Disc Pack Cap bush Seating body The Bonded Disc Pack Flange Chuck consists of a seating body, a cap bush, draw and cross bolts, base and shoulder rings, a Bonded Disc Pack, a thrust ring and a draw bush. The Bonded Disc Pack Flange...

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Precision Workholding-9

Bonded Disc Pack Flange Chucks LAFF Installation situations Bonded disc pack widths Lb1 and Lb2 Lb3 Bonded disc pack width Lb3 Backstop surface LAFF 32 LAFF 42 LAFF 52 LAFF 62 LAFF 80 LAFF 90 LAFF 100 Maximum diameter change** Achievable clamping diameter Bonded disc pack width Lb2 Bonded disc pack width Lb3 * Clamping diameter from > up to ≤ adjustable to two places after the decimal point ** of the clamping diameter of the Clamping Element. D = Achievable clamping diameter Δ D = Maximum diameter change of the clamping diameter of the Clamping Element Lb = Bonded disc pack width M = Max. transmissible...

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Precision Workholding-10

Clamping Elements Bonded Disc Packs LAF for setup of Bonded Disc Pack Flange Chucks LAFF to different clamping diameters within a given size and high true running accuracy Installation situations Lb n Bonded disc pack widths Lb1 and Lb2 ød Lb3 Bonded disc pack width Lb3 10-1 Bonded Disc Packs LAF Bonded disc pack width Lb1 Bonded disc pack width Lb2 Bonded disc pack width Lb3 1) Intermediate sizes on request * Clamping diameter from > up to ≤ adjustable to two places after the decimal poin

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Precision Workholding-11

Clamping Elements Bonded Disc Packs LAF for setup of Bonded Disc Pack Flange Chucks LAFF to different clamping diameters within a given size and high true running accuracy Installation situations Lb n Bonded disc pack widths Lb1 and Lb2 ød Lb3 Bonded disc pack width Lb3 11-1 Bonded Disc Packs LAF Bonded disc pack width Lb1 Bonded disc pack width Lb2 Bonded disc pack width Lb3 1) Intermediate sizes on request * Clamping diameter from > up to ≤ adjustable to two places after the decimal point Key d = Seating diameter D = Achievable clamping diameter Δ D = Maximum diameter change of the clamping...

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Clamping Elements Bonded Disc Packs LHF for setup of Bonded Disc Pack Flange Chucks LHFF to different clamping diameters within a given size with large component tolerances, high true running accuracy and high clearance Key Lb n d = Seating diameter D = Achievable clamping diameter Δ D = Maximum diameter change of the clamping diameter of the Clamping Element s = Clamping disc thickness n = Number of Clamping Discs (max. 16) Lbn = s • n = Bonded disc pack width Mn = M1 • n = Max. transmissible torque Fmn = Fm1 • n = Required actuating force for component clamping with pull-back action Fon = Fo1...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.