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Biosolids Management System Standard Specification

Biosolids Management System Standard Specification

Biosolids Management System Standard Specification

Product catalog summary
Biosolids Management System - Standard Specification
General Overview: The MarineFAST® Biosolids Management Systems (BMS) are designed for aerobic digestion, dewatering, concentration, and long-term storage of secondary sludge from marine sewage treatment systems. The system operates automatically without requiring personnel intervention and ensures no contact with sewage or sludge.
Process Description: The BMS uses a regenerative turbine blower for oxygen transfer and mixing, alternating between aerobic and anoxic conditions to stabilize pH and efficiently digest sludge. Excess water is returned to the FAST unit for treatment and discharge.
Operational Procedures: The system automatically transfers sludge, aerates, separates digested sludge from water, and manages sludge removal. It operates under marine conditions with specific temperature recommendations for optimal efficiency.
Operating Limits: The BMS is designed to function under marine vibrations and roll angles up to ±30°. It is recommended to install the BMS in a heated space to maintain water temperatures between 20°C and 37°C for optimal aerobic digestion.
Standard Construction: Equipment complies with US Coast Guard requirements, using welded steel construction with corrosion protection. Tanks are made from ASTM A-36 steel, with specific welding and reinforcement standards.
Corrosion Protection: Tanks and hardware are protected with specific coatings and materials, including polyamine epoxy resin and urethane for exterior surfaces exposed to sunlight and salt spray.
Aeration and Pump Systems: The system includes a regenerative turbine blower for aeration and circulation, and transfer pumps for sludge and water management, using cast iron and stainless steel components.
Electrical Equipment: Motors are designed for continuous operation in ambient temperatures up to 40°C, with specific protection ratings for different environments.
Quality Control and Testing: The system undergoes rigorous testing, including hydrostatic testing and operational checks for all components.
Piping and Valves: Piping is made from galvanized carbon steel or stainless steel, with specific standards for flanges and fittings. Valves are selected based on material compatibility and pressure ratings.
Documentation: Includes installation drawings and operating manuals with detailed part numbers and instructions. Proprietary design details are disclosed only to regulatory authorities.
Changes and Customization: Scienco/FAST® reserves the right to modify specifications to meet specific application needs.
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Catalog excerpts

Biosolids Management System Standard Specification-1

Biosolids Management System Standard Specification Unless otherwise specified, design and construction of MarineFAST® Biosolids Management Systems (BMS) shall follow these guidelines. The unit shall provide aerobic digestion, dewatering, concentration and long term storage of secondary sludge taken from FAST® marine sewage treatment systems that are designed to meet MEPC.159(55) or other secondary treatment requirements. All sewage and sewage sludge will be contained in tanks and piping. Personnel shall not come into contact with sewage or sewage sludge during operation of the BMS. Operation will be automatic and will not require intervention by vessel personnel. Process The sludge will be aerobically digested in the BMS unit. A regenerative turbine blower will transfer oxygen into the tank contents and provide mixing and circulation of the tank contents. The blower will be cycled on and off in order to alternate aerobic and anoxic conditions within the tank. This will stabilize the pH and permit efficient digestion of the sludge. Sludge from the bottom of the FAST unit media tank will be transferred automatically to the BMS unit. 2. Aeration will transfer oxygen into the tank contents and will also provide circulation so that the process will be completely mixed. 3. Rising water level will actuate a float switch and begin an automatic sequence to separate the digested sludge from excess water. 4. The blower will be shut off to allow the sludge to settle and excess water to rise. 5. A power operated valve will allow the excess water to drain to the supernatant pump wet well. 6. The supernatant pump will automatically return the water to the FAST unit. 7. When the liquid level drops, a second float switch will cause the drain valve to close and the blower will re‐ start. 8. When it is time to empty the accumulated sludge in the BMS tank, it can be discharged to a larger tank, to an offshore supply vessel, to an incinerator or to whatever destination best fits the operation of the vessel or platform. 9. After all connections are made, the pumpout process can be started. When the liquid level drops in the tank, the sludge pump will shut off automatically. 10. If the operator desires to strip the tank before resuming automatic operation, he can do this manually. It is important to note the difference here between anoxic and anaerobic conditions. “Anoxic” simply means that the dissolved oxygen in the tank contents will be depleted. At no time will the process create anaerobic conditions resulting in formation of methane or corrosive acids. Settled sludge will be retained for eventual removal and excess water will be returned to the FAST unit for treatment and legal discharge to the sea.

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Biosolids Management System Standard Specification-2

Because of the long detention time in the tank (typically six month’s storage), the BMS water temperature will approach the ambient temperature in the space and selection of the space will be an important factor in successful operation. So, it will be best if the BMS is not located in a 50° C. machinery space. Both the FAST unit and the BMS unit will be fitted with pumps to permit remote installation. Standard Construction All equipment shall be in accordance with US Coast Guard requirements for inspected vessels. This includes but is not limited ...

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Biosolids Management System Standard Specification-3

temperature, also suitable for operation at 50 C. ambient with service factor of 1.00. Motor starters, control panels and junction boxes shall have NEMA 4/4X or IP 55 enclosures as applicable. The unit shall be designed for long service life processing seawater sewage sludge in heavy marine or offshore service. Testing The Media Tank shall be hydrostatically tested per 33 CFR Part 159 and no leaks are permitted. The blower, pumps and power operated valve shall be operated to confirm proper operation in both automatic and manual modes. Piping All customer connections ...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.