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Commercial Shipping

Commercial Shipping
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Commercial Shipping

Product catalog summary
Overview
Sauer Compressors specializes in providing reliable and efficient air compressors for the commercial shipping industry. Their products are designed to meet stringent international shipping requirements, offering modern, economic, and low-maintenance solutions. The document also covers high-pressure compressors for various gases and applications, emphasizing reliability up to 500 bar.
Product Specifications
The document highlights various series of compressors, including the Levante, Passat, TYPHOON, SC, and MISTRAL series. The Levante series features a 3-stage air-cooled compressor with a capacity of up to 460 m³/h at 30 barg, while the Passat series offers capacities ranging from 63 to 270 m³/h. The TYPHOON series includes water-cooled starting-air compressors with a final pressure of 30 barg, and the SC series features air-cooled screw compressors with a final pressure of 8 barg. The MISTRAL series includes air-cooled piston compressors with a final pressure of 10 barg.
Technological Innovations
Sauer Compressors has introduced CubeCooler technology to reduce recooling temperatures and enhance efficiency. The MLC 4.0 electronic compressor control with a 7” touchscreen provides intuitive operation and high connectivity for integration into modern vessel systems.
Advantages
The 3-stage air-cooled compressors are preferred for their lower compression temperatures, reduced maintenance costs, and ease of installation due to the absence of a cooling water system. These compressors are suitable for continuous operation and are designed to be maintenance-friendly, with extended valve life and reduced crew costs.
Performance Data
Detailed technical data for various compressor models include charging capacity, power consumption, and dimensions. Performance data is standardized to 20°C and an air pressure of 1,013 mbar, with a 5% tolerance.
Applications
Sauer Compressors are used in various maritime applications, including starting-air and working-air compressors, with models suitable for different vessel sizes and requirements. They are designed to operate reliably even in challenging ambient conditions.
Procedures and Recommendations
The document recommends using piston compressors for requirements under 100 m³/h and screw compressors for over 300 m³/h. For capacities between 100 m³/h and 300 m³/h, screw compressors are suggested if annual operation exceeds 4,000 hours. It emphasizes selecting compressors with standardized parts for ease of maintenance.
Standards and Norms
Performance data is provided with a 5% tolerance, based on 20°C and an air pressure of 1,013 mbar. The document mentions compliance with shipbuilding regulations and ISO 1217 Annex C for screw compressors.
Accessories and Services
Sauer offers a range of accessories, including air and gas treatment solutions, air receivers, and condensate management systems. They provide worldwide service support, ensuring fast delivery of spare parts and technical assistance.
Control Systems
The MLC and RCC control systems offer features like automatic compressor control, lead-lag control, and compatibility with various protocols. The MLC 4.0 version includes advanced connectivity and maintenance features.
Maintenance Solutions
Sauer offers the 'Sauer Easy Care' maintenance concept, simplifying maintenance with three kits, reducing costs by up to 25%, and eliminating the need for general overhauls. The 'Sauer Fix Budget' provides a lifetime warranty with fixed annual fees, ensuring predictable budgeting without unexpected costs.
Training and Support
Sauer provides comprehensive training options, including in-house, on-site, and on-the-job training, tailored to specific customer needs. They also offer engineering assistance, special painting and coating services, and installation and commissioning support.
Global Presence
Sauer Compressors has a global presence with offices and partners in Germany, India, France, Switzerland, the USA, the UK, Italy, Russia, Brazil, Singapore, China, and Mexico, ensuring local support and service availability worldwide.
Additional Services
They offer factory acceptance tests, third-party inspections, and an Exchange/FastLane option for emergencies, ensuring quick replacement and minimal downtime.
Conclusion
Sauer Compressors provides a comprehensive range of marine compressors designed for reliability and efficiency. The document underscores the importance of selecting the right compressor type based on operational needs and highlights the company's commitment to customer service and support.
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Catalog excerpts

Commercial Shipping-1

COMMERCIAL SHIPPING D e p e n d a b l e u p to 500 bar – any wher e, any time, any gas .

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Commercial Shipping-2

Sauer Compressors for Commercial Shipping J.P SAUER& SOHN MASCHINENBAU GMBH auer Compressors ok UJOSauor Compressors is _ _w “ w (giRODIN Sauer) Sauer Compressors auer Compressors china Sauer Compressori italia Sauer Compressors auer Compressors Singapore auer Compressors brazil For your local contact please visit our website www.sauercompressors.com International commercial shipping with its stringent requirements for quality and reliability is Sauer's traditional area of activity. Our starting- and working-air compressors have proven their reliability in this demanding market. They are among...

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Commercial Shipping-3

3-stage air-cooled starting-air compressors up to 270 m3/ h page 4 3-stage air-cooled starting-air compressors up to 460 m3/ h page 6 Your advantages by using 3-stage air-cooled compressors page 8 Hill Mistral 2-stage air-cooled starting-air compressors up to 80 m3/ h 2-stage water-cooled starting-air compressors up to 440 m3/ h Control- and working-air compressors up to 700 m3/ h SC series SCR compressors for NOx reduction page 16 IllllControls Compressor controls and accessories page 17 Sauer Service for Commercial Shipping page 19

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Commercial Shipping-4

Sauer Compressors for Commercial Shipping 3-stage air-cooled starting-air compressor The 3-stage air-cooled compressors of the PASSAT series feature among the best-sellers in Sauer’s product range. By combining 3-stage compression with air cooling, they offer low compression temperatures together with unmatched reliability, efficiency and ease of maintenance. High performance valves for long maintenance intervals Compression in 3 cylinders arranged in W-shape ensure lowest vibration Monitoring: Safety valves, traditional thermometer, and pressure gauges for all stages. Monitoring of lubrication...

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Commercial Shipping-5

Seavision 2 x Passat WP 271 L Marine | 1 x Passat WP 121 L Marine | 2 x SC 31 M/T Amazon Fortitude 2 x Passat WP 151 L Marine | 1 x Mistral WP 226 L Marine PASSAT series | Technical data for a final pressure of 30 barg Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations. Performance data on final pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting.

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Commercial Shipping-6

Sauer Compressors for Commercial Shipping The next generation BIGGER ■■ Extended capacity range from 360 to 460 m³/h Enhanced safety Improved cost benefit due to more simple engine room outfitting Sauer CubeCooler Advanced high efficiency cooling arrangement reducing re-cooling temperatures by one-third Advanced high efficiency cooling arrangement Lowest vibration due to superior mass balance State-of-the-art Human Machine Interface BU T STI L L B A SIC ■■ Classical, robust design of running gear and technical layout ■■ Fits into every engine room with a minimum of interfaces ■■ Easy access,...

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Commercial Shipping-7

CMA CGM Benjamin Franklin 4 x Passat WP 311 L Marine LEVANTE series | Technical data for a final pressure of 30 barg Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations. Performance data on final pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting.

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Commercial Shipping-8

Sauer Compressors for Commercial Shipping Advantages of Sauer 3-stage air-cooled compressors Today the Sauer Passat 3-stage air-cooled design is the leading starting air compressor in the world of shipping. Used by all major shipyards and shipowners as a standard – well known for its high quality and competiveness. Less temperature due to lower stage pressure ratio! In former times air-cooled compressors were limited to 80 m³/h due to the high compression temperatures (above 250 °C). With the development of the 3-stage air-cooled compressors more than 30 years ago, a new generation of compressors...

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Commercial Shipping-9

Less maintenance cost due to longer maintenance intervals! Less installation cost due to no cooling water system! Due to the lower compression temperatures the thermal cracking of the lubricating oil will not be reached and consequently the compressor valves will not be soiled by oil coke. Thus Sauer Compressors can guarantee maintenance intervals up to 4,000 hours for the valves which reduce the maintenance costs compared to 2-stage water-cooled compressors. The reduced compression temperatures allow the use of standard mineral oil SAE 30 as it is used e.g. in 2- and 4-stroke diesel engines....

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Commercial Shipping-10

Sauer Compressors for Commercial Shipping 2-stage air-cooled starting-air compressors Today, Sauer’s 2-stage air-cooled starting-air compressors are among the most modern and low maintenance compressors available worldwide. More than a thousand of these dependable compressors are delivered to our customers every year. General advantages ■■ Low installation cost due to absence of cooling water circuit ■■ Light-weight and less space required for installation ■■ Reliable and safe to operate, even at ambient temperatures up to 60 °C ■■ Suitable for even the most difficult ambient conditions High...

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Commercial Shipping-11

MISTRAL series | Technical data for a final pressure of 30 barg Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations. Performance data on final pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting. H 25 is also available with 30 and 63 l vessel.

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Commercial Shipping-12

Sauer Compressors for Commercial Shipping 2-stage water-cooled starting-air compressors The 2-stage water-cooled compressors of the TYPHOON series offer a proven alternative for cases in which aircooled compressors are not suitable. Decades of experience and continuous further development of these robust machines ensure maximum reliability and efficiency. Suitable for fresh water and sea water. Optionally available with attached cooling water pump Monitoring: reliable traditional thermometer, and pressure gauges for all stages. Monitoring of outlet temperature of the compressed air and cooling...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.