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Plascore Marine Core and Composite Brochure

Plascore Marine Core and Composite Brochure

Plascore Marine Core and Composite Brochure

Product catalog summary
Introduction
Plascore provides engineered honeycomb solutions and services for the marine industry, offering a range of honeycomb cores, composite panels, and assemblies designed to meet the demands of naval architects and engineers. These products are used in various marine applications, from high-performance racing boats to recreational vessels, due to their superior strength-to-weight ratios, toughness, and resistance to moisture and corrosion.
Product Specifications
Plascore offers a variety of honeycomb cores, including Nomex®, Kevlar®, Aluminum, and Polypropylene (PP) Honeycomb. These materials are chosen for their specific properties such as high strength, stiffness, and cost-effectiveness. The PP Honeycomb is particularly noted for its lightweight and cost-effective nature, making it a preferred choice in marine applications.
Performance Characteristics
Plascore honeycomb products are designed to enhance the flexural stiffness of sandwich panels used in marine structures like hulls, decks, and bulkheads. They provide shear resistance and maintain performance even after exceeding yield strength, unlike other core materials that fail catastrophically.
Core Comparison
The document includes a comparison of different core materials, highlighting cost, density, shear strain, and flexural response. PP Honeycomb is shown to be more cost-effective and lighter than traditional materials like balsa and foam, while offering superior performance.
Applications and Compatibility
Plascore honeycomb cores are compatible with various molding processes, including open and closed molding, and can be used with different materials such as epoxy, polyester, and vinyl ester. The products are suitable for both primary and secondary marine structures, offering high strength-to-weight benefits and ease of use.
Technical Data
The document provides technical data for Plascore Board™, detailing panel ID, skin, core thickness, weight, and typical flexural rigidity. This data supports the use of Plascore products in reducing weight and material costs while enhancing structural performance.
Manufacturing and Support
Plascore is an ISO-9001 certified manufacturer, offering additional services such as CNC machining, powder coating, and adhesive bonding. The company emphasizes its commitment to providing high-quality products and technical support to the marine industry.
Conclusion
Plascore's honeycomb products are engineered to improve the efficiency and performance of marine structures, offering a competitive edge in terms of cost, weight, and strength. The company provides comprehensive support and customization options to meet specific application needs.
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Catalog excerpts

Plascore Marine Core and Composite Brochure-1

Engineered Honeycomb Solutions and Services Marine Core and Composite Panels for Recreational, Performance and Commercial Boat Building

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Plascore Marine Core and Composite Brochure-2

Plascore Honeycomb Core Makes Boat Structures Lighter, Stiffer, Stronger Plascore’s commitment to the marine industry is evident in our wide range of honeycomb cores, composite panels and assemblies engineered to meet the unique demands of naval architects and design and manufacturing engineers. From high performance off-shore racers to the recreational runabout, Plascore honeycomb products offer superior strength-to-weight ratios, toughness, moisture and corrosion resistance for even the most demanding applications. These critical qualities are desirable for hulls, decks, bulkheads, stringers,...

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Plascore Marine Core and Composite Brochure-3

FLEXURAL RESPONSE Balsa SHEAR STRESS FLEXURAL RESPONSE Exceptional Performance in Marine Applications Balsa SHEAR STRESS AreaPP Honeycomb = Energy Absorption SHEAR STRAIN % SHEAR Energy Absorption Area = STRENGTH In simple terms, the core increases the flexural stiffness of a sandwich panel used in hulls, decks and bulkheads by effectively increasing the distance between the two stress skins, much like an I beam. Honeycomb cores also effectively provide shear resistance, a key component to overall flexural stiffness. SHEAR STRAIN % Shear RELATIVE STIFFNESS Stiffer and Lighter than Single Sheet...

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Plascore Marine Core and Composite Brochure-4

Honeycomb Cores Choose the Performance for your Application PP Honeycomb A light, cost-effective polypropylene core preferred throughout the world in marine applications. Features a unique cell structure with three orientations vs. the two orientations common with other honeycomb. The result is a more uniform cell structure, without seams for greater uniformity and near isotropic performance. Available for open and closed molding processes. Nomex® Honeycomb (PN1) Commercial grade aramid fiber honeycomb. Nomex® Honeycomb is used extensively in the high performance marine industry for sandwich...

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Plascore Marine Core and Composite Brochure-5

Plascore Board Value Added, High Performance Composite Panels PP4.0-85 Plascore Board™ is a stiff, lightweight panel designed to add strength to primary and secondary structures. . . while saving time and reducing labor on the production floor. Plascore Board is manufactured to tight tolerances and is easy to cut, shape and drill for cabinetry doors, hatches and shelving; easy to veneer or finish as a Class A surface. Available in a range of honeycomb cores with performance facings, Plascore Board offers an exceptionally high strength-to-weight ratio, making these value-added panels an ideal...

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Plascore Marine Core and Composite Brochure-6

Cores for your Process Including PP Honeycomb for Open and Closed Molding Plascore honeycomb products come in a variety of sizes, densities and forms that make it efficient for the user. Plascore honeycomb can also improve your manufacturing process by reducing handling and additional material costs. Plascore PP Honeycomb is ideal for high volume boat manufacturing. It is easily handled and shaped to fit most open mold processes. The non-woven surfacing veil provides a bondable substrate that minimizes resin consumption. Plascore PP Honeycomb can also be provided with a non-porous film layer...

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Plascore Marine Core and Composite Brochure-7

Value Added Custom Assemblies and Kit Cuts Plascore Board offers the user a ready to use sandwich panel for Primary (Decks and Bulkheads) Structures as well as Cabinets, Hatches, Bunks and Shelving with minimal weight gain. Plascore custom panel structures deliver: • • • • High strength to weight benefits Built in and added fasteners, latches, connectors and more Custom surface finishes Exceptional quality Plascore manufacturing capabilities include CNC Machining, Cold and Hot Laminating, Welding, Finished Edges, Adhesive Bonding and Assembly, Powder Coating, Forming, Destructive and Non Destructive...

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Plascore Marine Core and Composite Brochure-8

World Class Honeycomb Manufacturing, Technical Support and Service Plascore, Inc. is an ISO-9001 global manufacturer of honeycomb cores and composite boards. In addition to our proprietary honeycomb manufacturing process, our value-added capabilities include adhesive development, CNC machining, powder coating, welding, thermoset and thermoplastic laminating and assembly. We are dedicated to bringing the marine industry the best combination of competitive products with superior performance and on-time delivery. Plascore honeycomb products engineered for marine manufacturers help reduce material...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.