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Marine Filtration Systems

Marine Filtration Systems
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Marine Filtration Systems

Product catalog summary
Troubleshooting Guide: The document highlights the necessity of using genuine Racor filters to prevent issues such as blocked filters, bypassing, split or leaking seals, and dirty fuel reaching the engine. Racor filters utilize proprietary Aquabloc® media and high-quality materials for optimal performance and reliability.
SNAPP Fuel Filter Water Separator: Designed for small engines with fuel flows up to 40 gph, SNAPP filters allow for easy, tool-free changes. Key specifications include a maximum flow rate of 40 gph, Aquabloc micron ratings of 2, 10, or 30, and a water removal efficiency of 99%. The clear bowl facilitates easy inspection.
Turbine Series: Known for heavy-duty, high-capacity water separation and fuel filtration, the Turbine Series is highly reliable and meets various certifications. It features duplex units for continuous operation and uses Aquabloc® filters for superior filtration.
Diesel Spin-on Series: These systems are cost-effective, environmentally friendly, and easy to upgrade. They feature hand-operated fuel priming pumps and corrosion-resistant construction, making them suitable for marine engine rooms.
Fuel Conditioning Modules and Filter Funnels: These sections detail additional filtration solutions for specific applications, emphasizing the importance of maintaining clean fuel systems.
Gasoline Spin-on Series and High Capacity Fuel Filtration: These sections provide solutions for gasoline engines and high-capacity applications, focusing on efficiency and reliability.
Fuel Dispensing/Polishing and Crankcase Filtration (CCV Systems): These systems ensure clean fuel delivery and effective crankcase ventilation, reducing emissions and improving engine performance.
Air Filters/Silencers and Fuel/Air Separators: These components enhance air quality and fuel efficiency, contributing to overall engine health.
Hydraulic Filtration and Bypass Oil Filtration System: These systems provide additional filtration options for hydraulic and oil systems, ensuring optimal performance and longevity.
Parker Marine Hose and Water Detection Probes: These accessories support the filtration systems, offering durability and advanced detection capabilities.
Accessories and Product Information: The document concludes with a list of available accessories and detailed product information, highlighting Racor's commitment to quality and innovation.
Overview: The document provides detailed specifications and features of Racor's marine fuel filtration products, including diesel and gasoline fuel filters, water separators, and fuel conditioning modules. These products are designed to meet various marine standards and ensure clean, dry fuel for high-performance engines.
Specifications: The document lists multiple models of Racor fuel filters, each with specific flow rates, pressure ratings, and dimensions. For example, the Diesel Spin-on Series includes models like 215RMAM and 490MAM10, with flow rates ranging from 15 GPH to 120 GPH and maximum PSI from 15 to 30. The filters are available in different micron ratings (2, 10, 30) for varying levels of filtration.
Features: Racor filters use Aquabloc® media to remove water, dirt, and other contaminants from fuel. They come with specially formulated seals and are available with water sensor options. The filters are designed for easy replacement and maintenance, with some models featuring integral primer pumps.
Fuel Conditioning Modules: These modules are designed for vacuum side applications in diesel engines, incorporating low-pressure fuel system components into a single package. They help maintain clean fuel delivery and extend filter life.
Filter Funnels: The Racor Filter Funnel (RFF) series is designed to separate water and contaminants from various fuels. Made from electro-conductive polypropylene, these funnels help prevent static electricity buildup.
Safety and Compliance: The document emphasizes the importance of grounding to prevent static electricity and outlines compliance with marine standards such as CFR33 and ABYC. It also highlights the use of corrosion-resistant materials and the importance of proper installation outside engine rooms.
Packaging and Branding: Racor has introduced new packaging for its marine filters, designed to enhance product protection and appeal. The packaging includes clear graphics and information on product features, applications, and certifications.
Overview of 4MA Series: The 4MA series offers single, dual, and triple valved configurations, handling fuel flow rates of 240, 480, and 720 gallons per hour, respectively. These systems utilize Racor 2020 Series filter cartridges.
Specifications: The 804MA, 75804MA, and 79804MA models have a consistent height of 20.6 inches and use 3/4” NPT ports. They differ in width, depth, and weight, with the 79804MA being the largest and heaviest. All models have a maximum working pressure of 15 PSI and a water capacity of 40.6 oz.
RVFS Series Hydrocarbon Filtration: The RVFS series is designed for removing contaminants from various fuels and oils. It offers flexibility in filter design, allowing for coalescer, separator, water absorber, or clay treater configurations. The vessels are made from carbon steel and meet MIL-C-4556E standards.
FBO Series: The FBO-10-MA and FBO-14-MA assemblies are designed for hydrocarbon refueling, with flow rates from 18 to 53 GPM. They feature a manual vent valve and drain valve, suitable for various installations including aviation and marine fuel systems.
Fuel Polishing Cart: The FC-20-1-120V cart is used for filtering and recycling old or contaminated fuel. It is suitable for power generation, fuel transfer, and storage applications, with a flow rate of 17 to 20 GPM.
Crankcase Filtration: The CCV systems provide oil coalescence and crankcase pressure control, reducing oil consumption and preventing engine fouling. They are available in various models, each with specific flow rates and engine ratings.
Key Features: The document highlights the use of durable materials, ASME certification, and various filter options to meet specific operational needs. It emphasizes the importance of regular maintenance and filter replacement to ensure optimal performance.
Specifications and Components: The document outlines various components and specifications for Racor Closed Crankcase Ventilation (CCV) and Air Filter/Silencer Systems. It includes fittings, oil drain hose dimensions, and manifold capabilities for handling higher flow rates. The CCV systems are not recommended for continuous duty applications.
Emission Reduction and Engine Cleanliness: The Racor CCV and Air Filter/Silencer System is designed to reduce emissions and clean engine rooms. The CCV uses a Vaporbloc™ filter with micro-glass fiber coalescing media, while the Air Filter/Silencer has a washable media to trap contaminants like sand and salt. The system also reduces turbo noise and routes clean blowby back into the engine.
System Operation: The engine crankcase breather connects to the Racor CCV assembly, and the outlet connects to the engine's combustion air inlet. Oil collected in the CCV sump is returned to the crankcase. A pop-up indicator alerts the operator when a filter change is needed.
Marine Engine Application: To select the correct Racor CCV system, engine information such as crankcase flow in cubic feet per minute (CFM) is required. The document provides a formula for determining the appropriate CCV model based on engine horsepower. Maximum flow rates for different CCV models are specified.
Air Filter/Silencer Selection: The document provides guidelines for selecting the correct marine air filter based on the engine's air filter rating (AFR). It includes formulas for 4-cycle and 2-cycle engines and examples of specific engine applications.
Fitting/Hose Kits and Tap Sleeves: Fitting/Hose Kits include fittings and hoses for the Racor CCV assembly. Tap sleeves connect the CCV outlet to the engine's air intake, with dimensions provided for various applications.
Fuel/Air Separator: The Racor Fuel/Air Separator prevents fuel vent line overflow during refueling, capturing fuel normally discharged due to agitation and thermal expansion. Specifications for gasoline and diesel applications are provided.
Hydraulic Filters and Reservoir Breather Filters: The document details hydraulic filter specifications, including flow rates, pressure, and dimensions. Reservoir breather filters protect hydraulic components from wear particles and moisture.
Absolute Oil Cleaner: The Absolute Oil Cleaner purifies oils in engine, transmission, and hydraulic systems, removing solid contaminants and reducing water concentration. It extends oil change intervals and reduces maintenance costs.
Conclusion: The document provides comprehensive information on Racor's filtration systems, including specifications, selection guidelines, and operational benefits. It emphasizes the importance of proper component selection and maintenance for optimal engine performance and environmental protection.
Specifications: The document outlines various specifications for housing materials, application capacities, port sizes, working pressures, dimensions, replacement filters, and weights for different models. The housing material is carbon steel, with application capacities ranging from 100 to 250 quarts. Port sizes vary from 1/2" to 1.0" NPTF, and the working pressure is consistently 73 PSI. Dimensions and weights are provided for each model, along with specific replacement filters and packing components.
Oil Monitoring: The oil monitor measures contaminants and electrochemicals in oils by detecting changes in the dielectric constant. This helps determine oil degradation and contamination levels, potentially extending oil change intervals and detecting mechanical wear.
Hose Specifications: Details are provided for marine-rated hoses, including dimensions, working and burst pressures, bend radius, and weight. The hoses meet SAE standards and feature a no-skive design for enhanced durability and ease of assembly.
Water Detection Probes: The document describes water-in-fuel (WIF) detection systems, including stainless steel probes and electronic detection modules. These systems are designed to meet marine requirements and provide reliable water detection in fuel systems.
Vacuum Gauges and Accessories: Various vacuum gauges and related accessories are detailed, including specifications for mounting, pressure ranges, and applications. These tools help monitor filter conditions and ensure optimal engine performance.
Water Detection Kits: A range of water detection kits is available for different installation needs. These kits include electronic modules that detect water presence and provide alerts.
Quality and Customer Service: Parker Hannifin emphasizes its commitment to quality management and customer service, providing contact information for support across different regions. The document also highlights the company's certifications and the availability of a language line service for non-English inquiries.
Overview: The document provides a comprehensive overview of Parker Hannifin Corporation's motion and control technologies, highlighting key markets and products across various sectors including climate control, filtration, electromechanical, pneumatics, fluid & gas handling, hydraulics, process control, and sealing & shielding.
Climate Control: Key markets include agriculture, air conditioning, and transportation. Products include CO2 controls, electronic controllers, and solenoid valves.
Filtration: Serves markets such as food & beverage, industrial machinery, and oil & gas. Products include compressed air & gas filters, hydraulic filters, and process filtration systems.
Electromechanical: Targets aerospace, factory automation, and semiconductor industries. Key products are AC/DC drives, electric actuators, and servo motors.
Pneumatics: Focuses on aerospace, food & beverage, and automotive sectors. Products include pneumatic actuators, valves, and vacuum generators.
Fluid & Gas Handling: Markets include aerospace, agriculture, and oil & gas. Products feature brass fittings, industrial hoses, and quick disconnects.
Hydraulics: Key markets are aerospace, construction machinery, and mining. Products include hydraulic cylinders, motors, and valves.
Process Control: Serves chemical, food & beverage, and power generation industries. Products include high purity gas delivery fittings and process control manifolds.
Sealing & Shielding: Markets include aerospace, telecommunications, and transportation. Products include dynamic seals, EMI shielding, and thermal management solutions.
Global Presence: Parker Hannifin has a global reach with facilities in North America, Europe, Asia Pacific, Latin America, and Africa, providing extensive support and services worldwide.
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Catalog excerpts

Marine Filtration Systems-1

Marine Filtration Systems ENGINEERING YOUR SUCCESS.

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Marine Filtration Systems-3

If It's Not A Genuine Racor Filter, you could be asking for trouble... Issue Concerns With Competitor Copies Racor Commitment to Quality Blocked Filter Low quality media will perform poorly and can block 70% sooner than Racor media. ® Racor uses propriety Aquabloc media that meets or exceeds water removal and particle efficiency requirements for OEM fuel injection systems. Poorly constructed filters may bypass internally allowing dirty fuel and water to reach the engine. Racor uses high quality materials and production processes to ISO/TS16949 to eliminate bypass problems. Split Or Leaking Seals...

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Marine Filtration Systems-4

SNAPP. The fuel filter change that changes everything. SNAPP is big protection for small engines with fuel flows up to 40 gph and makes every filter change literally a snap. Fast, easy, clean. No tools are needed – when it’s time for service, simply snap in a new filter. Simple installation and a patented priming system mean that protecting your engine investment is now … a SNAPP. Quick-release squeeze tabs make filter changes a snap. Permanent mounting bracket is stainless steel for withstanding corrosive environments. SNAPP is a one-piece fuel filter water separator for 24/7 protection . Fast,...

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Marine Filtration Systems-5

Fuel Filtration Legendary Diesel Fuel Filtration Duplex units offer mariners the peace-of-mind of having a clean filter in reserve. Rough seas can stir up tank sediment which will quickly clog a single fuel filter. With Racor, a simple turn of a valve puts a clean filter back on-line. Servicing of the clogged filter can then be preformed even with the engine running. When engines demand heavy-duty, high-capacity water separation and fuel filtration, the Turbine Series is the most complete, efficient, and reliable engine protection you can install. Symbolizing Racor’s continuing commitment to...

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Marine Filtration Systems-6

Make certain that you replace your Turbine Series assemblies only with Genuine Racor Aquabloc® filters. While many others try to imitate the construction and performance of Aquabloc® filters, only the genuine article delivers the fit and performance specified by engine manufacturers, and guarantees that your Racor filter/water separator will deliver the protection you count on. For convenience, end-caps are color-coded for easy identification and application. Red = 30 micron, primary filtration. Blue = 10 micron, secondary filtration. Brown = 2 micron, final filtration. The top cap includes handles...

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Marine Filtration Systems-7

As fuel enters, it moves past the internal check valve, then through the turbine centrifuge where it flows in a spiraling direction, spinning off large particulates and water droplets. Being heavier than fuel, the large particulates and water droplets fall to the bottom of the bowl. Smaller water droplets bead-up along and on the sides of the internal components and on the surface of the Aquabloc® filter. When large enough, they too fall into the highcapacity bowl to be drained as needed. Besides repelling water asphaltenes, algae, rust, and tiny solids from fuel. Aquabloc® filters are waterproof,...

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Marine Filtration Systems-8

Electric Primer Pump Kit Racor's electric primer pump kit can be retrofitted to many of the Racor 900 or 1000 Turbine Series fuel filters/water separators already in service. (FG & FH) The complete primer pump kit includes a wiring harness and controller switch. Order Part Number: • RKP1912 for 12 vdc systems • RKP1924 for 24 vdc systems The filter pump is an innovative and proprietary system consisting of a 100 micron pre-screen filter, a flow bypass circuit, and an innovative roller cell pump powered by a 12 or 24 vdc Racor brushless motor. When the switch is activated the fuel is drawn into...

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Marine Filtration Systems-9

Marine Turbine Series Fuel Filters Clean Pres. Drop 0.3 PSI (0.02 bar) Replacement Filter 2010 Series Ambient Temperature Range Maximum Fuel Temperature Notes: Units are available with metal bowls, add "M" after MA, i.e. 1000MAM, Use (*) for metric port threads, i.e. *500MA, *900MA, and *1000MA. Vacuum installations are recommended. (Three filters on-line) Weight (approx.) Port Size Clean Pres. Drop Replacement Filter Overhead Clearance Ambient Temperature Range Maximum Fuel Temperature Notes: Units are available with metal bowls, add "M" after MA, i.e. 1000MAM. Vacuum installations are recommended....

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Marine Filtration Systems-10

Compact and Versatile Systems for Main Propulsion and Genset Applications Diesel Spin-on Series Powerful primer pumps integrated into mounting heads. Die cast aluminum heads with multiple ports make installation as easy as adding options. Cost-Effective Cost-effective designs for on-engine or remote mounting. Complete assemblies available in all-metal bowls. High-Capacity Hand-operated fuel priming pumps are integral to many Racor diesel spin-on series models, a feature that allows for removal of unwanted air from the filter and engine fuel system. The best gaskets and o-rings available for consistent,...

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Marine Filtration Systems-11

Diesel Spin-on Filters Racor Aquabloc® Spin-on Fuel Filters Are Available in Color Coded 2,10, or 30 Micron Ratings. P = 30 micron, primary filtration. T = 10 micron, secondary filtration. S = 2 micron, final filtration. Aquabloc Spin-on Fuel Filters ® Besides removing asphaltenes, water, gums, and varnishes, Aquabloc® filters out tiny particles of dirt and algae from diesel fuel. With an Aquabloc® replacement filter, you get a complete kit with all the seals you need. And not just any seals, but speciallyformulated, Racor-engineered seals. Always carry extra Racor fuel filters as one tankful...

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Marine Filtration Systems-12

Fuel Conditioning Modules Durable, 12 vdc roller-cell electric fuel pump offers the benefit of an electric, ondemand, priming pump. A fuel filter/water separator and primer pump in one unit. High-performance Aquabloc® cartridge-style filter media is environmentally friendly and incinerable. The patented P Series Diesel Fuel Conditioning Module (for vacuum side applications only) was developed for application in any diesel engine fuel injection system. P Series assemblies are available in three sizes and all feature 3/8" NPT fuel ports. This innovative and modular fuel filter/water separator incorporates...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.