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Crankcase Ventilation

Crankcase Ventilation
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Crankcase Ventilation

Product catalog summary
Closed Crankcase Ventilation (CCV) Systems
  • Market Challenges and Overview: Unfiltered crankcase emissions in closed environments can harm equipment and degrade engine performance. Legislation is increasingly mandating closed systems to curb emissions.
  • Features and Benefits: The CCV system provides excellent oil coalescence and pressure control, with a service life of 750 hours. It includes a unique pressure regulator and high-efficiency oil separation.
  • Product Specifications: Models range from CCV1500 to CCV12000, designed for various engine ratings and flow rates, featuring stainless steel latches and replaceable filters.
Open Crankcase Ventilation (CV) Systems
  • Features and Benefits: Easy installation with high-efficiency oil separation. The system is open to the atmosphere and requires filter replacement every 750 hours.
  • Product Specifications: Models from CV4501 to CV12001 manage flow rates up to 50 CFM, with similar construction materials and features as CCV systems.
CCV Part Numbering and Hose Kits
  • Details part numbers and descriptions for various CCV assemblies and hose kits, specifying inlet side, media density, and fitting sizes.
Additional Components
  • Includes marine air filter series, hose adapters, conversion kits, heater kits, and electronic filter gauges, each enhancing CCV system functionality.
Hose and Fitting Kits: These kits include inlet and outlet fittings and sufficient hose for typical CCV assembly installations. Special fittings are available exclusively from Racor, with kits varying based on engine breather quantity and diameter.
Bulk Hose Kits: Available in various sizes, these kits include Push-Lok hoses in rolls of 25’ or 50’ with different internal diameters.
Inlet/Outlet Hose Kits: Offered by the foot, these kits come in different corrugated hose sizes.
Hump Hose Fittings: Designed for use with existing air cleaner to turbo rubber adapters, available in multiple sizes.
CCV Hose Barbs: Various part numbers and sizes are available for different CCV models.
Marine Air Filter Assemblies: These include installation instructions and can be connected with Racor CCV for effective air and crankcase filtration.
CCV Conversion Kits: Kits like CCV55613-08 and CCV55613-10 convert CCV8000 to CCV12000, offering increased capacity and efficiency.
CCV Heater Kits: Optional accessories for cold weather applications to prevent emulsion build-up, including a heater band and insulating sleeve.
Electronic Remote Filter Gauge: Features a light indicator for filter changeout at specific pressure levels.
Contact Information: Parker Hannifin Corporation provides contact details for various global locations, including North America, Europe, Asia Pacific, Latin America, and Africa.
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Catalog excerpts

Crankcase Ventilation-1

climate control process control sealing & shielding ENGINEERING YOUR SUCCESS.

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Crankcase Ventilation-3

Closed Crankcase Ventilation Market Challenges and Overview The Problem – Engines Releasing Pollutants Through Unfiltered Breathers Environmental concerns and legislation to control crankcase emissions have increased significantly. To further reduce the total emissions of engines, in some applications it is becoming necessary to close the crankcase breather system, routing these gases into the air intake system. Crankcase blow-by is produced when combustion gases under high pressure are blown passed the piston rings into the crankcase. As these blow-by gases pass though the crankcase, they become...

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Crankcase Ventilation-4

Racor CCV Systems In a robust, compact package, the patented Racor Closed Crankcase Ventilation (CCV) Filter System provides superior oil coalescence and crankcase pressure control under the most severe conditions. Closed Crankcase Ventilation Features and Benefits The only routine maintenance required for the CCV system is filter replacement. Typical service life of the highperformance filter in diesel applications is 750 hours. Some variations in service life occur depending on load profile, engine wear condition, flow and aerosol mass concentration of crankcase emissions, and soot concentration....

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Crankcase Ventilation-5

Closed Crankcase Ventilation Specifications Maximum Flow Rate Maximum Engine Rating Inlet/Outlet Port Size Replacement Filter Media Density: Low Replacement Filter Media Density: High Replacement Filter Media Density: Ultra Glass-filled nylon and black powder epoxycoated steel bracket. Die cast head, glassfilled nylon and black powder epoxy-coated steel bowl. Die cast head, glassfilled nylon and black powder epoxy-coated steel bowl. Die cast head, glassfilled nylon and black powder epoxy-coated steel bowl. Die cast head, glassfilled nylon and black powder epoxy-coated steel bowl. Vacuum Limiting...

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Crankcase Ventilation-6

Racor CV Systems In an open system, the crankcase breather is connected to the Crankcase Ventilation (CV) filter assembly. The CV outlet is open to atmosphere. This configuration is simple to install and is an effective oil mist removal system for applications which allow crankcase venting to atmosphere. There may be some visible blow-by gases present from the CV outlet. The only routine maintenance required for the CV system is filter replacement. Typical service life of the highperformance filter in diesel applications is 750 hours. Some variations in service life occur depending on load profile,...

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Crankcase Ventilation-7

Open Crankcase Ventilation Specifications Maximum Flow Rate Inlet/Outlet Port Size Replacement Filter Media Density: High Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Housing Material Engine Block Check Valve Return Fitting Swivel Fitting (Qty.) Units can be manifolded to handle higher flow rates. Dimension “F” is 0.75” less for CV Systems....

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Crankcase Ventilation-8

CCV ™ Assemblies CCV1500 Series – Maximum Flow 1 CFM Part Number Inlet Side Media Density Inlet/Outlet Port Size Check Valve Replacement Filter CCV4500 Series – Maximum Flow 10 CFM Part Number Inlet Side Media Density Inlet/Outlet Thread Size Check Valve Bypass Assembly Left Right Non-Bypass Assembly Left Right Bypass Assembly Left Right Non-Bypass Assembly Left Right Replacement Filter High Ultra CCV6000 Series – Maximum Flow 20 CFM Part Number Inlet Side Media Density Inlet/Outlet Thread Size Check Valve Bypass Assembly Left Right Non-Bypass Assembly Left Right Bypass Assembly Left Right Non-Bypass...

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Crankcase Ventilation-9

CCV ™ Assemblies CCV8000 Series – Maximum Flow 40 CFM Part Number Inlet Side Media Density Inlet/Outlet Thread Size Check Valve Bypass Assembly Left Right Non-Bypass Assembly Left Right Bypass Assembly Left Right Non-Bypass Assembly Left Right Replacement Filter High Ultra CCV12000 Series – Maximum Flow 50 CFM Part Number Inlet Side Media Density Inlet/Outlet Thread Size Check Valve Bypass Assembly Left Right Non-Bypass Assembly Left Right Bypass Assembly Left Right Non-Bypass Assembly Left Right Replacement Filter High Ultra CCV Fitting/Hose Kits CCV4500 Series Assemblies Part No. (1) ¾” fitting,...

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Crankcase Ventilation-10

Hose and Fitting Kits Hose and fitting kits include inlet and outlet fittings and enough hose for a typical installation of a CCV assembly. CCV assemblies require special fittings only available from Racor. In order to determine the correct hose and fitting kit, you need to know the quantity and outside diameter of the engine breather(s). Hose and fitting kits are available in various sizes and configurations. Marine Air Filter Assemblies with Racor CCV™ Connector The Racor Marine Air Filter and the Racor CCV can be connected to bring you effective air and crankcase filtration with one simple...

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Crankcase Ventilation-11

Remote Filter Gauge The CCV55613-08 and CCV55613-10 allow the CCV8000 to be converted to a CCV12000. The CCV12000 series offers 60% additional media. The CCV12000 series is great for applications where extra capacity is desired and immediate engine accessibility is not available. It allows for increased efficiency and longer service intervals. Kit includes element, wear spacer, o-rings, and CCV12000 bowl. Part Number Part Number: CCV55012 All Hardware Included High Density Ultra Density Heavy-Duty Wear Spacers CCV Heater Kits Insulating Sleeve Heater Band CCV heater kits are an optional accessory...

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Crankcase Ventilation-12

Worldwide Filtration Manufacturing Locations North America Filtration & Separation/Balston Haverhill, MA 978 858 0505 www.parker.com/balston domnick hunter Industrial England NE +44 (0) 191 402 9000, www.domnickhunter.com Filtration & Separation/Finite Oxford, MI 248 628 6400 www.parker.com/finitefilter Hiross Zander Padova Business Unit Angelo di Piove Padova, Italy +39 049 9712 111 www.parker.com/hzd Purification, Dehydration & Filtration Division Lancaster, NY 716 685 4040 www.parker.com/pdf Sales Office Charlotte, NC 704 921 9303 www.parker.com/pdf Engine Filtration & Water Purification Hiross...

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