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7480H_Catalog_Marine_Fuel_Filtration_April_2010

7480H_Catalog_Marine_Fuel_Filtration_April_2010
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7480H_Catalog_Marine_Fuel_Filtration_April_2010

Product catalog summary
Fuel Standards
This section details the certifications and standards for Racor marine fuel filtration products, including ABS, USCG, Bureau Veritas Marine, and UL. These certifications ensure compliance with marine safety and performance standards like ASTM F-1201 and ABYC for diesel and gasoline fuel systems.
Inline Gasoline Series
Designed for high-performance gasoline engines, this series includes models like 025-RAC-01 and 025-RAC-02, featuring anodized diecast aluminum heads and clear, reusable plastic bowls. They offer high water removal efficiency for inboard and outboard applications.
OEM Gasoline Series
This series includes spin-on gasoline filters compatible with Quicksilver, MerCruiser, and OMC applications, featuring Aquabloc®II elements that remove 99% of free water and sediment down to 10 microns. Options include clear or metal bowls, with metal bowls being UL-listed and USCG accepted.
Specifications and Test Data
Specifications for each filter model include maximum flow rates, micron ratings, and material compositions. Test data highlights efficiency in water separation and fuel flow restriction.
Contact Information
Technical support is available at 800 344 3286 or 209 521 7860 ext. 7555, and via email at [email protected].
Overview
The document provides detailed information on Racor's marine fuel filtration systems, focusing on gasoline Spin-On series filters, specifications, replacement parts, and ordering information.
Specifications
Specifications for models like PFF5510, 120R-RAC-01, and others include micron ratings, flow rates, dimensions, weight, pressure drop, and temperature ranges.
Replacement Parts
Each model has a list of replacement parts, such as gaskets, o-rings, bowl kits, and replacement elements.
Procedures and Recommendations
Installation diagrams and recommendations for optimal filter performance are provided, advising on vacuum side installation and the use of shut-off and check valves.
Performance and Testing
Filters are designed for high performance with Aquabloc®II media. Test data from controlled settings are provided.
120 RMAM Specifications
Replacement parts for the 120 RMAM model include head bolt assembly kits and replacement elements with different micron ratings.
200 Series Overview
Models 215RMAM, 230RMAM, and 245RMAM feature primer pumps, metal sediment bowls, and Aquabloc®II filter elements.
400 Series Overview
Four models with varying flow rates and dimensions include hand-operated priming pumps and Aquabloc®II elements.
800 Series Overview
Designed for large diesel engines, the 800 Series includes models with high flow rates and Aquabloc®II filtration.
Installation and Maintenance
Installation diagrams and instructions emphasize proper positioning and clearance. Maintenance includes priming instructions and element replacement guidelines.
Key Recommendations
Ensure proper installation for maximum water separation efficiency. Regular maintenance and timely replacement of filter elements are crucial.
Marine Turbine Series Specifications
Specifications for models like 1000MA and others include flow rates, port sizes, dimensions, and water removal efficiency.
Ordering Information
Instructions on ordering specific models, including metal bowls and micron levels for replacement elements, are provided.
Replacement Parts and Maintenance
Replacement elements are available in 2, 10, and 30-micron ratings. The document advises carrying extra elements due to potential contamination.
Water Sensors and Safety Features
Water sensor features alert operators of high-water conditions, requiring prompt bowl drainage.
Fuel/Air Separators
These prevent fuel vent line overflow during refueling, with troubleshooting tips for maintaining the system.
Specifications
Water Probe Kits, Light Panels, Vacuum Gauges, and Fuel Polishing Module specifications are detailed, including operational parameters and recommendations.
Procedures and Recommendations
Recommendations include not wiring water probes directly to voltage and using flexible tubing for vacuum gauges in high-vibration environments.
Installation Notes
Detailed installation instructions are provided with each kit, emphasizing proper wiring connections for water detection modules.
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Catalog excerpts

7480H_Catalog_Marine_Fuel_Filtration_April_2010-1

Marine Fuel Filtration climate control process control sealing & shielding ENGINEERING YOUR SUCCESS.

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Marine Fuel Filtration Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-3

Marine Certication Fuel Standards B Don’t be caught in the water without a quality Racor Marine Accessory. Whether it’s hoses, gauges, or electronic water detection systems, Racor offers it all. All accessory parts are engineered to precisely fit and enhance your Racor product. Experienced sailors trust their engines, their livelihood and even their lives to Racor. Shouldn’t you? USCG US Coast Guard Approved American Bureau of Shipping (ABS), Product Type Approval (Certification #00-SF37508-X) Diesel Fuel Filter/Water Separators: 500MA, 900MA, 1000MA, 731000MA, 75500MAX, 75900MAX, 751000MAX,...

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-4

Marine Certification Fuel Standards Underwriters Laboratories (UL), Inc. UL classified for CE systems. Diesel fuel filters/water separators: Diesel fuel filters/water separators additionally classified in accordance Gasoline fuel filters/water separators: Gasoline fuel filters/water separators additionally classified in accordance Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-5

Marine Fuel Filtration Hie 025-RAC In-line Gasoline Filter Series keeps your fuel clean and dry, because having grime and water in your fuel spells disaster. More than ever, today's high performance gasoline engines require clean, dry fuel. Standard fuel filters simply succumb from normal usage, and don't offer the improved features, that comes with Racor fuel filters. Experienced sailors trust their engines, their livelihood, and even their lives to Racor's high quality marine products. • Installs quickly. • Filters gasoline or gasoline/oil blended fuels. • Separates water • Compact design....

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-6

Marine Fuel Filtration In-Line Gasoline Series In-Line Gasoline Series Overview Special Notes: 1Anodizing is a chemical process that provides corrosion resistance. 2Pressure installations acceptable up to maximum amount shown - vacuum installations Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-7

Marine Fuel Filtration In-Line Gasoline Series In-Line Gasoline Series Overview Special Notes: 2Pressure installations acceptable up to maximum amount shown - vacuum installations Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-8

Marine Fuel Filtration In-Line Gasoline Series How to Order (The example below illustrates how a part number is constructed). (Basic Model Number) Specify a Micron Rating: (for 250 micron) or (for 10 micron) Warning! For outboard engines, personal watercraft and other applications, do not use this lter with inboard engines or stern drive boats; use Racor U.L. listed marine lters. Mounting Information Engine Shut-off valve (not supplied) needed if lter is mounted lower than tank. Mounting Bolt Pattern 9/16 in. (14.3 cm) 1/4 in. (0.6 cm) 3/16 in. (0.5 cm) Anti-rotational Nub Mounting Head B6 Questions?...

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-9

Marine Fuel Filtration n-Line Gasoline Series Replacement Parts Part Number Description Replacement Elements (includes #4) Bowl O-ring No replacement parts available. Order complete Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-10

Marine Fuel Filtration In-Line Gasoline Series Test Data Test data not available for all assemblies. SEA J905 Fuel Flow Restriction SEA J905 Fuel Flow Restriction Flow in Gallons Per Hour (using fine test dust @ 25 GPH) Test results are from controlled laboratory testing. Field results may vary. Questions? Contact Technical Support e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-11

Marine Fuel Filtration OEM Gasoline Series B OEM Gasoline Series Now, owners of inboard or outboard engines can get smoother operation and longer life - all in one easy spin onto their existing engine lter heads. There’s a choice of rugged, reusable clear bowl with a self-venting drain or a metal bowl with drain plug for inboard applications. Metal bowls are UL-listed and USCG accepted, clear bowls are for outboard applications only. These lters also feature high y capacity Aquabloc®II elements that remove 99% of free water, and sediment down to 10 micron. These OEM Spin-On gasoline lters were...

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-12

Marine Fuel Filtration OEM Gasoline Series Overview Underwriters Labórateme» Underwriter'* Laboratori» Recognized Component Recognized Component Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-13

Marine Fuel Filtration Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-14

Marine Fuel Filtration Replacement Parts Part Number 2. Replacement Elements (includes #'s 1 and 3) Bowl O-ring Additional Parts (not shown) Questions? Contact Technical Support e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-15

Marine Fuel Filtration Underwriter's Laboratories Recognized Component Questions? Contact Technical Support: e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-16

Marine Fuel Filtration Replacement Parts Part Number Replacement Elements (includes #'s 1 and 3) Bowl O-ring Additional Parts (not shown) Underwriter's Laboratories Recognized Component Questions? Contact Technical Support e-mail: [email protected]

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-17

Marine Fuel Filtration The PFF5510 gasoline fuel filter/water separator replaces standard fuel filters found on most Mercury, Mercruiser, Yamaha, Suzuki, Honda and Tohatsu marine gasoline applications. It fits these popular engine applications with it's 11 /16" -16 center threads and features 10 micron AquablocìI media to outperform other gasoline fuel filters in inboard or outboard, two or four cycle applications. In fact, for all low or high pressure injection Developed by Racor engineers, the PFF5510 provides a durable, high performance filter element that is treated inside and out with a...

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7480H_Catalog_Marine_Fuel_Filtration_April_2010-18

Marine Fuel Filtration Gasoline Spin-On Series Don't be caught in the water without one of these Racor gasoline Spin-On series filters. These filters are designed for high performance applications, and with flow rates between 30 and 120 GPH your engine will perform better than ever with clean, water- free fuel. These filters are coated with a durable electrostatically applied powder coating for superior corrosion resistance. That's the quality you've learned to expect and get only from This series features a high capacity AquablocìI filter element that removes sediment down to 10 micron and 99%...

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