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Marine & Offshore

Marine & Offshore
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Marine & Offshore

Product catalog summary
General Overview
Rolls-Royce, under the MTU brand, provides advanced power solutions for marine and offshore applications, focusing on clean, efficient, and reliable systems powered by gas, diesel, and hybrid engines. These solutions are designed for yachts, tugboats, land vehicles, and mission-critical applications, integrating renewable energies through microgrids and digital solutions for enhanced performance and maintenance.
Selection Guidelines
The document offers a framework for selecting appropriate MTU systems based on vessel type and business model, considering annual usage and load profiles. It categorizes applications into groups for mechanical propulsion engines and power generation, detailing suitable engine series and power ranges.
Power Range and Engine Series
The document specifies the power range for various marine and offshore applications, listing engine series such as 60, 2000, 396, 4000, 1163, and 8000, and detailing power outputs for different application groups, emphasizing continuous operation and load factors.
Rating Philosophy and Power Definition
MTU engines adhere to ISO standards for power ratings, ensuring reliability and efficiency. The guide explains the rating philosophy, including load factors and power density, and provides definitions for continuous and prime power ratings.
Engine and Genset Designation
The document explains the designation system for engines and gensets, detailing series, cylinder configuration, application segments, and additional features, with examples for clarity.
New Product Introduction
The Series 4000 M05 engine is highlighted for its lifecycle cost efficiency, performance, and maintenance ease. It meets IMO III and EPA Tier 4 emissions standards using SCR technology, offering up to 3220 kW power.
Specifications
The Series 4000 M05-N engine features a multipoint gas injection system, dynamic motor management, and advanced turbocharger design, supporting a wide rpm range suitable for fixed pitch propellers. It is based on the IRONMEN engines, ensuring robust performance and reduced emissions.
Performance and Environmental Impact
The engine offers outstanding acceleration and is optimized for life-cycle costs, designed to be gas-safe and environmentally friendly, with a significant reduction in CO2 emissions.
Engine Models and Configurations
The document lists various engine models across different series with detailed specifications including displacement, dimensions, mass, and cylinder configuration, tailored for specific marine and offshore applications.
Applications
Engines are categorized for mechanical propulsion and on-board power generation, with power outputs ranging from 261 kW to 10,000 kW. The document also covers gensets for electric propulsion, detailing fuel consumption and emissions optimization according to international standards.
Key Features
The engines are designed for high efficiency and compliance with emission regulations, offering flexibility in fuel consumption and emissions optimization, with options for gas engines and advanced emission stages.
Technological Solutions
The document emphasizes MTU's expertise in propulsion and power generation systems, highlighting key technologies such as turbocharging, fuel injection, engine management, and automation systems, along with noise and emissions reduction technologies.
SCR Solutions
The SCR system is presented as a compact, maintenance-friendly solution for reducing NOx emissions, with features like integrated mixing pipes and dosing units, preferred over EGR in marine applications.
Combined Propulsion Systems
Various combined propulsion systems are discussed, such as CODAD, CODAG, CODELAG, and E-Drive systems, aiming to optimize propulsion efficiency and reduce emissions and operating costs.
Marine Gensets
MTU offers gensets tailored to specific applications, available in constant or variable speed configurations, designed for acoustic optimization and easy installation.
Integrated Ship Automation System
The MTU Callosum system provides comprehensive automation solutions for ship monitoring and control, including damage control and visualization features.
Main Systems and Solutions
The document highlights various systems, interfaces, and solutions designed to enhance the efficiency, safety, and reliability of marine operations, including joystick control, dynamic positioning, integrated bridge, and more.
Lifecycle Solutions
Comprehensive service solutions include extended coverage, digital tools, and ValueCare Agreements, focusing on maximizing equipment performance and minimizing lifecycle costs with genuine parts and certified technicians.
Genuine Parts and Extended Coverage
All repairs are conducted using genuine MTU parts to ensure maximum quality, with extended coverage available for pleasure craft.
Maintenance and Service Agreements
MTU ValueCare offers long-term service agreements to manage maintenance costs, ensuring optimal equipment performance.
Data-Enhanced Solutions
Remote Services provide vital engine and system information online, allowing for early fault identification and proactive maintenance.
Remanufactured and Overhaul Solutions
Factory Remanufactured Solutions involve replacing engines with remanufactured units, while Factory Overhaul Solutions restore original equipment.
Global Service Network
MTU provides a worldwide service network with over 1,200 locations, ensuring responsive support by expert technicians.
Emission Standards
Various international, national, and regional emission standards apply to marine diesel engines, with compliance certificates required.
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Catalog excerpts

Marine & Offshore-1

Marine & Offshore SOLUTION GUIDE Edition 1/19, valid from 09/2019

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Marine & Offshore-2

PIONEERING THE POWER THAT MATTERS Rolls-Royce provides world-class power solutions and complete life-cycle support under our product and solution brand MTU. Through digitalization and electrification, we strive to develop drive and power generation solutions that are even cleaner and smarter and thus provide answers to the challenges posed by the rapidly growing societal demands for energy and mobility. We deliver and service comprehensive, powerful and reliable systems, based on both gas and diesel engines, as well as electrified hybrid systems. These clean and technologically-advanced solutions...

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Marine & Offshore-3

Solution Guide Marine & Offshore Selection guideline Marine and offshore service & supply Offshore exploration & production Power range Power range marine and offshore service & supply Power range offshore exploration & production Rating philosophy Power definition Explanation engine and genset designation Engines and gensets overview Series 60 Series 396 Series 2000 Series 4000 Series 1163 Series 8000 Genset 2000 Genset 4000 Engines and gensets marine and service & supply Engines for diesel-mechanic propulsion Engines and gensets for on-board power generation and diesel-electric-propulsion Engines...

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Marine & Offshore-4

Solution Guide Marine & Offshore Solution Guide Marine & Offshore MARINE AND OFFSHORE SERVICE & SUPPLY Application group > Mechanical propulsion engines Mechanical propulsion engines Marine Naval Vessels Fast attack crafts Corvettes Frigates and Destroyers Amphibious crafts Large amphibious and support vessels Mine countermeasure vessels Patrol boats RoPax ferries Double-ended ferries Fast ferries < 50 m Fast ferries > 50 m Small patrol crafts Coastal patrol crafts Large patrol vessels > 120 ft. Tow & push boats Harbour tugs Coastal tugs Escort tugs Tugs & push boats Power generation and diesel-electric...

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Marine & Offshore-5

Solution Guide Marine & Offshore Solution Guide Marine & Offshore Selection guideline Diesel engines for —— Heavy lift vessel —— Diving support vessel —— Pipe-laying vessel —— Cable-laying vessel —— Subsea support vessel —— Well intervention vessel —— Accommodation vessel —— Drill ship —— Wind converter platform —— Fixed platform —— Tension-leg platform OFFSHORE EXPLORATION & PRODUCTION —— Jack-up rig —— Spar —— NUI —— Conductor support system —— Compliant power —— FLNG —— Semi-submersible —— FPSO —— Windfarm substation platforms Diesel engines for power generation Power generation - constant...

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Marine & Offshore-6

Solution Guide Marine & Offshore Solution Guide Marine & Offshore Power range MARINE AND OFFSHORE SERVICE & SUPPLY Main propulsion: Engine series Engine power in kW Engines Average load: 70 - 90 % of rated power; Rating definition: ICFN, fuel stop; Typical annual usage: unrestricted* Engines for vessels w/ unrestricted continuous operation Average load: ≤ 60 % of rated power; Rating definition: ICFN, fuel stop; Typical annual usage: 3000 hours* Engines for fast vessels with high load factors Average load: 60 - 80 % of rated power; Rating definition: ICFN, fuel stop; Typical annual usage: 5000...

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Marine & Offshore-7

Solution Guide Marine & Offshore Solution Guide Marine & Offshore Power range MARINE AND OFFSHORE SERVICE & SUPPLY Marine on-board power generation, diesel-electric drives and generator sets: Engine series Engine power in kW Engines Engines for onboard power generation and diesel-electric drive Continuous operation 50 Hz; Rating definition: ICXN, 10% overload capability Continuous operation 60 Hz; Rating definition: ICXN, 10% overload capability Application groups (page 6-9) only indicate which MTU engine suits your demands best. For your type of vessel, you can also choose engines from other...

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Marine & Offshore-8

Solution Guide Marine & Offshore Solution Guide Marine & Offshore Power range OFFSHORE EXPLORATION & PRODUCTION Engines and gensets for power generation: Engine series Engine power in kW Engines alternator efficiency of 96% considered, excluding parasitic losses Application groups (page 6-9) only indicate which MTU engine suits your demands best. For your type of vessel, you can also choose engines from other application groups than stated in the selection guideline. Engines for power generation, electric fire-pump drives and emergency power – constant speed Continuous Power Continuous operation...

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Marine & Offshore-9

Solution Guide Marine & Offshore Solution Guide Marine & Offshore RATING PHILOSOPHY Application index: e.g. 1A, 3A, 1DS Load factor: POWER DEFINITION Max. Load profile Load factor Unrestricted/ heavy duty 70-90% load factor The rated power of diesel and gas engines stated in this sales program corresponds to ISO 3046-1:2002 (E) and ISO 15550:2002 (E). The power produced at the flywheel will be within the tolerance of 3 % - according to ISO 15550:2002 (E) – up to 25°C (77°F) combustion air temperature measured at the air cleaner inlet and up to 25°C (77°F) sea or raw water temperature measured...

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Marine & Offshore-10

Solution Guide Marine & Offshore Solution Guide Marine & Offshore EXPLANATION OF THE ENGINE DESIGNATION EXPLANATION OF THE GENSET DESIGNATION Generator sets with Series 2000 / 4000 – Example MG 08 V 4000 M3 3 F Additional engine features Design index Application segment Turbocharged/ charge-air cooling Series Cylinder configuration: V = V-engine No. of cylinders Frequency/additional engine feature Design index Application segment Application: M = Marine; P = Offshore Series Cylinder configuration: V = V-engine; R = in-line No. of cylinders Type of genset: MG = Marine Genset PP = Offshore PowerPack...

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Marine & Offshore-11

Solution Guide Marine & Offshore Engines overview ENGINES OVERVIEW

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.