Leisure Catalogue

Leisure Catalogue
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Leisure Catalogue

Product catalog summary
Introduction
This document outlines guidelines for preventing corrosion in vessels, emphasizing the significance of cathodic protection and material selection. It discusses the risks of corrosion in various water types and the impact on different vessel materials.
Corrosion Risks and Identification
Corrosion occurs when metals with different electrochemical potentials form galvanic cells, causing the anodic metal to corrode. This affects both steel and aluminum vessels, leading to localized pitting or general wastage. Wooden and GRP vessels are mainly at risk in their stern gear components.
Preventive Measures
Preventing corrosion involves selecting compatible materials, using a paint system as the first barrier, and ensuring proper electrical installation to reduce stray current leakage. Regular maintenance and inspection of metalwork, paint coatings, and electrical installations are crucial.
Cathodic Protection
Cathodic protection uses sacrificial anodes to prevent corrosion. Anode material selection depends on water type: zinc or aluminum for salt water, aluminum for brackish water, and magnesium for fresh water. Anodes should be inspected annually and replaced if more than 50% wasted.
Anode Selection and Installation
Guidelines for selecting and installing anodes are provided based on vessel type and water environment. It is important not to paint the working surface of the anode and to ensure proper bonding of the cathodic protection system.
Special Considerations for Different Hull Materials
Wooden hulled vessels should avoid magnesium anodes due to potential timber damage. Aluminum hulled vessels require careful attention to cathodic protection and paint application. For steel hulled vessels, the wetted surface area determines the number of anodes needed.
Conclusion
Proper selection and maintenance of cathodic protection systems are essential to prevent costly corrosion damage in vessels. Regular inspection and adherence to guidelines can significantly extend the lifespan of vessel components.
Summary of Anode Fitting Guidelines
Zinc Anodes for Salt Water (Two-Year Duration)
  • Up to 28m2: Use 4 x ZD78B and 2 x ZD58 for stud fixed; 4 x ZD78 and 2 x ZD77 for welded.
  • 28.1 - 56m2: Use 8 x ZD78B and 2 x ZD58 for stud fixed; 8 x ZD78 and 2 x ZD77 for welded.
  • 56.1 - 84m2: Use 4 x ZD72B and 2 x ZD58 for stud fixed; 6 x ZD73 and 2 x ZD77 for welded.
  • 84.1 - 102m2: Use 6 x ZD72B and 2 x ZD78B for stud fixed; 6 x ZD73 and 2 x ZD78 for welded.
  • 102 - 148m2: Use 8 x ZD72B and 2 x ZD78B for stud fixed; 8 x ZD73 and 2 x ZD78 for welded.
Aluminium Anodes for Salt or Brackish Water (One-Year Duration)
  • Up to 28m2: Use 2 x AD78B and 2 x AD56 for stud fixed; 2 x AD78 and 2 x AD76 for welded.
  • 28.1 - 56m2: Use 4 x AD78B and 2 x AD56 for stud fixed; 4 x AD78 and 2 x AD76 for welded.
  • 56.1 - 84m2: Use 6 x AD78B and 2 x AD56 for stud fixed; 6 x AD78 and 2 x AD76 for welded.
Aluminium Anodes for Salt or Brackish Water (Two-Year Duration)
  • Up to 28m2: Use 4 x AD78B and 2 x AD58 for stud fixed; 4 x AD78 and 2 x AD77 for welded.
  • 28.1 - 56m2: Use 8 x AD78B and 2 x AD58 for stud fixed; 4 x AD78 and 2 x AD77 for welded.
  • 56.1 - 84m2: Use 4 x AD72B and 2 x AD58 for stud fixed; 4 x AD73 and 2 x AD77 for welded.
Magnesium Anodes for Fresh Water (Two-Year Duration)
  • Up to 28m2: Use 4 x MD78 and 2 x MD56.
  • 28.1 - 56m2: Use 4 x MD73 and 2 x MD56.
  • 42.1 - 56m2: Use 4 x MD72 and 2 x MD56.
  • 56.1 - 70m2: Use 6 x MD72 and 2 x MD77.
Installation Note
  • When fitting and replacing bolt-on anodes, always ensure that the serrated fan disc washers are replaced.
Anode Fixing Plans
  • Six anode fixing plan for narrow boats.
  • Four anode fixing plan for narrow boats.
See more

Catalog excerpts

Leisure Catalogue-1

MGDUFF is the UK’s original marine cathodic protection company. In the early 1950’s Merlin Graham “Chunky” Duff, partnered by naval architects and marine engineers developed and set the standards for ship and small craft corrosion protection. Sixty years on these are still the accepted principles and our continuous development builds on that heritage, ^ keeping pace with modern vessel M Sacrificial anodes in zinc, aluminium and magnesium are manufactured at our foundries here in the , specifications and using the highest purity ingredients. MGDUFF products are specified and fitted by leading European yacht and boat builders, commercial shipping companies and ship repair yards. Experienced personnel offer customers cathodic protection schemes, full technical back-up and produce anode designs for ships, tugs, ferries, and superyachts. FOUNDRY MGDUFF’s main foundry and warehouse, located at our south coast head office in Chichester, has the flexibility to meet short lead time requirements on bespoke anodes whilst maintaining excellent stock levels on standard items. All anodes are manufactured to strict quality standards through an ISO 9001 Quality Management System, and in particular our zinc anodes meet the stringent US MN-A-18001K specification code. Each melt is batch tested using our in-house spectrometer to check chemical composition. This ensures the correct percentage of alloying materials has been added, producing only a top quality anode.

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Leisure Catalogue-2

CORROSION WILL OCCUR IN ALL TYPES OF WATER WITH DRAMATIC EFFECT Metals of differing electrochemical potential when in contact with one another form Galvanic cells. The metal with a lower potential in the galvanic cell will be anodic and will corrode. The same effect can occur in areas of different electrochemical potential in a single piece of metal such as a steel plate. Any craft moored and operating in fresh, salt or estuarine water is at risk from corrosion and the effects can be costly. Corrosion on Steel & Aluminium vessels can be identified as either areas of localised pitting to the hull...

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Leisure Catalogue-3

For Type A, B or C Vessels the following anode selection table applies FOR EACH PROPELLER ASSEMBLY FIT ONE To determine the number and size of anodes required, match the type of vessel and select the anode suitable for the size of propeller and the type of water ■ TYPE A Vessels are single screwed with a very short length of propeller shaft exposed to the water and fitted with GRP or wooden rudders. One anode will be required to protect the propeller and shaft In Salt Water Propeller Diameter 250mm All schemes must be inspected annually and the anodes renewed if more than 50% wasted ZD56 Zinc...

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Leisure Catalogue-4

FITTING AND BONDING SACRIFICIAL ANODES WHEN FITTING ANODES TO WOODEN OR GRP HULLED VESSELS REMEMBER: • The anode should be positioned on the outside of the hull below the waterline. • The anodes can “see” the parts to be protected. • The fixing studs are located above the bilges. • The anode location ensures the minimum run of bonding cable to the parts to be protected. • There must be reasonable internal access to the studs. • The anode should not be positioned forward of or in line with Echo Sounding Transducers or log Impellers. • Whenever an anode is fitted to a GRP or wooden hull an anode...

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Leisure Catalogue-5

CATHODIC PROTECTION OF STEEL HULLED VESSELS For One Year in Salt or Brackish Water fit the following Aluminium Anodes WHEN DETERMINING THE CATHODIC PROTECTION REQUIREMENTS FOR A STEEL HULLED VESSEL THE FIRST CRITERION IS THE SURFACE AREA OF STEEL HULL BELOW THE WATER LINE - THE WETTED SURFACE AREA. This is calculated by multiplying the water line length by the sum of the beam and draft i.e. LWL x (Beam+Draft). This calculation will apply to most motor cruisers and sailing boats. Once the wetted surface area is calculated, it can be applied to the selection tables below from which the number of...

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Leisure Catalogue-6

All anode weights shown are nominal Images are representative.All anode weights shown are nominal Images are representative. 11

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Leisure Catalogue-7

IVfrDIIFFBolt On Anodes MGDUFF bolt on hull anodes have a variety of stud centres and hole diameters to suit all European and American designed boats. Bolt on anodes are a quick and effective way to secure anodes to your vessel, without the need for any specialist tools. MGDuff have a full range of fixing solutions to suit your vessel, please see page 18 & 19 for more information. MD77 EURO Magnesium Anode All anode weights shown are nominal Images are representative.All anode weights shown are nominal Images are representative. 13

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Leisure Catalogue-8

SALT WATER Arneson Surface Drive Anodes Overall Dimensions (mm) MGDUFF offer two sizes of Arneson teardrop anodes as a direct replacement for the OEM anodes supplied with the drive. SALT WATER SALT WATER Zinc Strip Anodes (ZD42) N/A This is a low profile zinc anode with a non reactive aluminium insert, ideally suited for fitting to high speed vessels. Maximum length is 72” (1828mm), available cut to suit with a verity of different hole centres or via standard configurations detailed below. SALT WATER All anode weights shown are nominal Images are representative. Overall Dimensions (mm) All anode...

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Leisure Catalogue-9

Weld On Anodes Weld on anodes are recommended on vessels where a long life anode scheme is fitted or where the anodes may be subject to considerable abrasion, vibration or other physical disturbance. For guaranteed continuity and a 100% secure fixing, a welded connection is best. All MGDuff zinc anodes are supplied with a cast-in steel core bars. A guide for anode selection can be found on page 8 & 9 of the catalogue. FRESHWATER MD20LP Magnesium Anode 2.0 KG SALT WATER SALT WATER Anode Body Dimensions All anode weights shown are nominal Images are representative.All anode weights shown are nominal...

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Leisure Catalogue-10

Anode Fixing StudsAnode Backing Sheets MGDUFF anode fixing studs (MlOB & M16B range plus Stainless Steel) feature a fully welded square plate mounting washer, which is more secure than some designs with a simple threaded washer. Anode studs are a one time fitment and as a through hull fitting, the best available should be used. Often anodes are secured incorrectly, the anode core bar should be secured and not the anode material to the structure! A backing pad is designed to stop the back of the anode from wasting away, and possibly causes the anode fixing to come loose. It also provides a barrier...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.