ROBOMAT Brochure

ROBOMAT Brochure
1 / 10 PagesView full catalog

ROBOMAT Brochure

Product catalog summary
Overview
Matrasur Composites is a European manufacturer specializing in robotic production lines for the composites industry. Located in Marcoussis, France, the company offers advanced robotic solutions designed to enhance production efficiency and quality in the composites sector.
Technology
The new generation of carbon robots is programmed by mimicking human movements, allowing for quick setup and operation. These robots are designed to save up to 15% of raw materials, double production without additional personnel, and ensure a controlled production flow. They also reduce VOC emissions and protect personnel from styrene exposure.
Applications
The multi-application carbon robots are used for spray-up processes involving release agents, multi-color gelcoats, barrier coats, resins, fiberglass, low-density putties, and polyurethane foam. These robots are suitable for both small to medium-sized parts and large industrial parts, offering high efficiency and precision.
Production Concepts
Matrasur Composites offers low-cost production concepts for small to medium-sized industrial parts and carousel systems for larger parts. The systems include features like continuous raw material supply, automated mixing, and temperature-controlled environments to ensure consistent quality and efficiency.
Quality, Safety, and Environment
The company emphasizes quality control, safety, and environmental responsibility. This includes monitoring raw material temperatures, catalyst flow rates, and ensuring safe working conditions in robotic zones. The systems are designed to comply with health and safety regulations while minimizing environmental impact.
Company Resources
Matrasur Composites boasts extensive facilities, including a 1,000 m² assembly workshop, a 400 m² robotic demonstration hall, and a 500 m² engineering office. The company has a strong background in composites materials and industrialization, with experience dating back to 1972.
Client Benefits
Clients benefit from rapid return on investment through material savings, improved production flow, and enhanced product quality. The introduction of robotics not only provides economic advantages but also positions companies favorably in terms of health, safety, and environmental legislation.
Acquisition Process
The acquisition process involves a technical audit, detailed project specifications, 3D layout proposals, and comprehensive training for personnel. Matrasur Composites provides end-to-end support, from initial appraisal to installation and training.
See more

Catalog excerpts

ROBOMAT Brochure-1

European equipment constructor of robo c produc on lines for the composites industry Constructeur européen en équipements et lignes de produc on robo sées pour l'industrie des composites is in the outskirts of Paris, France is located 25 km South-West from Paris GPS : N 48 38’49’’ E 2 11’43’’ Access to our produc on site in Marcoussis Concep on B. NAVILIAT - 06 09 65 41 25 - THYSSEN IMPRESSIONS Matrasur Composites’ site in Marcoussis ROBOTICS FOR COMPOSITES ROBOTISATION DES COMPOSITES

 Open the catalog to page 1
ROBOMAT Brochure-2

This new genera on of carbon robot is programmed by reproducing the operator’s movements. To save up to 15% of raw material Obtenir un gain d’environ 15 % de ma ère première La programma on du robot de projec on polyvalent s’eectue par reproduc on du geste humain. To double produc on without extra personnel Doubler la produc on sans embauche supplémentaire To obtain a controlled produc on ow Cadencer la produc on Teach it in minutes Programmez le en quelques minutes To reduce extrac on surface volumes and VOC emissions Réduire le débit d’extrac on et les rejets de COV LE MOYEN Mul -applica on,...

 Open the catalog to page 2
ROBOMAT Brochure-3

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and berglass, low-density pu es and polyurethane foam. « LOW COST » PRODUCTION CONCEPT FOR SMALL TO MEDIUM SIZE, INDUSTRIAL PARTS PRODUCTION DE PETITES ET MOYENNES PIECES INDUSTRIELLES CONCEPT « LOW COST » 8-Axes, carbon built robot Cabine robo sée 8 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et bres de verre, masse allégée et mousse polyuréthane. Rota ng axis Axe rota f Cabin with styrene sensor for extrac on Capteur de styrène perme ant...

 Open the catalog to page 3
ROBOMAT Brochure-4

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and berglass, low-density pu es and polyurethane foam. LARGE SIZE, INDUSTRIAL PART PRODUCTION PRODUCTION DE GRANDES PIECES INDUSTRIELLES 10-Axes, carbon built robot Cabine robo sée 10 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et bres de verre, masse allégée et mousse polyuréthane. Robot cabin with automa c access doors Cabine robot Extrac on wall for styrene emissions Mur d’extrac on des vapeurs de styrène Digital read-out for raw material...

 Open the catalog to page 4
ROBOMAT Brochure-5

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and berglass, low-density pu es and polyurethane foam. PRODUCTION OF SMALL TO MEDIUM SIZE PARTS WITH A CAROUSEL P RO D U C T I O N D E P E T I T ES E T M OY E N N ES P I EC ES I N D U ST R I E L L ES AV EC U N C A R RO U S E L Cabin for 10-axes robot Cabine robo sée 10 axes Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et bres de verre, masse allégée et mousse polyuréthane. Room with controlled temperature for dispensing machinery Poste tempéré pour...

 Open the catalog to page 5
ROBOMAT Brochure-6

Mul -applica on, carbon robot for the spray-up of: release agent, mul -color gelcoat, barrier coat, resin and berglass, low-density pu es and polyurethane foam. PRODUCTION OF LARGE SIZE PARTS WITH A CAROUSEL P RO D U C T I O N D E GRANDES PIECES INDUSTRIELLES AVEC UN CARROUSEL Mould loading and unloading sta on Poste de chargement déchargement moules Robot polyvalent de projec on de démoulant, gelcoat mul -couleurs, barrier coat, résines et bres de verre, masse allégée et mousse polyuréthane. Mould prepara on zone Poste de prépara on moules 11-Axes, spray-up robot cell Cabine robo sée 11 axes...

 Open the catalog to page 6
ROBOMAT Brochure-7

CONTINUOUS MATERIAL SUPPLY FOR SPRAY-UP ROBOT FOR RELEASE AGENT, GELCOAT, BARRIER COAT, RESIN, LOW DENSITY PUTTIES, POLYURETHANE FOAM AND ROVING STRANDS ALIMENTATION DU ROBOT EN CONTINU DEMOULANT, GELCOAT, BARRIER COAT, RESINE, MASSE ALLEGEE, MOUSSE POLYURETHANE ET FILS ROVING Metering unit for mul ple materials with automa c material change Machines de projec on avec changement et chargement des ma ères premières en automa que Buer drum with material mixing and hea ng system and level indica on Fûts tampon avec mélange, chaue et niveau d’alimenta on Li with agitator and material transfer pump...

 Open the catalog to page 7
ROBOMAT Brochure-8

MONITORING, QUALITY, SAFETY, ENVIRONMENT CONTROLE, QUALITE, SECURITE, ENVIRONNEMENT Monitoring of sprayed quan es layer by layer and part by part Ges on des quan tés projetées par couche et par pièce produite Roving strand scroll control Ges on du bon délement des ls roving Roving strand break-up control Contrôle de rupture des ls roving Roving strand scroll system Ges on des ls roving Main control cabinets Armoires générales de contrôle Catalyst percentage control Contrôle du pourcentage du catalyseur u lisé Raw material ow rate control Contrôle du débit des ma ères premières Raw material temperature...

 Open the catalog to page 8
ROBOMAT Brochure-9

MATRASUR Composites QUI SOMMES-NOUS ? 1 000 m² Assembly workshop Atelier d’assemblage de 1 000 m² Robot demonstra on hall of 400 m² Atelier de démonstra on robo sée de 400 m² 100 m² Machine test laboratory Laboratoire pour tests machines avec ma ère première de 100 m² 500 m² Spare parts shop Atelier de stockage pièces détachées de 500 m² OUR MAIN ASSETS LES POINTS FORTS Assembly of an 11-axes robot with bridge crane and ver cal rota ng axis Montage d’un robot 11 axes avec son axe ver cal rota f Excellent knowledge of composites materials Connaissance approfondie des matériaux composites Automa...

 Open the catalog to page 9
ROBOMAT Brochure-10

STEPS FOR THE ACQUISITION OF YOUR ROBOTIC PRODUCTION PROCESS SUCCESS STORIES FEUILLE DE ROUTE POUR L'ACQUISITION DE SON PROCESS DE ROBOTISATION MATRASUR Composites has won the trust of many small and medium sized companies in the industrializa on of their produc on processes with the help of robo c solu ons. A er appraisal, we will produce a detailed project specica on sheet Après exper se, établissement en commun d’un cahier des charges précis On-site technical audit by MATRASUR Composites Exper se eectuée par MATRASUR Composites Proposal of a 3d produc on concept in your workshop to include:...

 Open the catalog to page 10
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.