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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016

Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016
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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016

Product catalog summary
Overview: The document outlines the MAN Diesel & Turbo Marine Engine IMO Tier II and Tier III Programme, focusing on two-stroke and four-stroke propulsion engines, dual fuel engines, and exhaust gas turbochargers. It provides specifications, technologies, and operational guidelines for compliance with IMO emission standards.
Specifications: The programme includes Tier II and Tier III engines, with designations expanded to describe fuel injection concepts and Tier III technologies. Engine power is measured in kW, and specific fuel oil consumption (SFOC) is optimized for different load ranges.
Fuel Injection and Technologies: Engines are categorized by fuel injection concepts such as GI, GIE, LGIM, and LGIP. Tier III technologies include EGR and SCR systems, designed for low-sulphur fuels in Tier III mode. Dual fuel engines operate on both gas and liquid fuels, with specific consumption rates provided.
Turbocharging and Optimization: Turbochargers from MAN, ABB, or MHI are standard, with efficiency ratings affecting SFOC. Optimization methods like exhaust gas bypass (EGB) and high-pressure tuning (HPT) are available for part-load and low-load conditions.
Waste Heat Recovery: Systems for waste heat recovery (WHR) are available, enhancing efficiency by utilizing exhaust heat for additional power generation.
Lubrication and Maintenance: Lubricating oil consumption varies by engine size and operation. The Alpha ACC system adjusts lubrication based on engine load and fuel sulphur content.
Delivery and Dimensions: The extent of delivery is determined by the engine maker, with dimensions and dry masses provided for guidance. Engine type designations include bore diameter, stroke ratio, and technology used.
Conclusion: The document serves as a comprehensive guide for selecting and operating MAN Diesel & Turbo engines, ensuring compliance with emission standards and optimizing performance through advanced technologies.
Engine Models and Specifications: The document provides technical specifications and performance data for various MAN B&W marine engines, focusing on fuel consumption and engine dimensions across different models and configurations.
Performance and Efficiency: The document highlights the conversion of gas fuel lower calorific value (LCV) to fuel oil LCV for comparison purposes, ensuring consistency in performance evaluation. Each engine model is optimized for specific load ranges, with detailed SFOC values provided for high, part, and low load conditions. Tier II and Tier III modes are discussed, indicating the engines' compliance with international emission standards.
Engine Dimensions and Mass: Detailed dimensions and dry mass data are provided for each engine model, including additional mass for emission reduction technologies like EGR and SCR systems. Specifications include cylinder stroke, power output per cylinder, and overall engine dimensions, which are critical for installation and operational planning.
Additional Notes: The document mentions availability for other configurations like GIE, LGIM, and LGIP, with specific exceptions noted for certain models. Some models offer optional configurations, such as HPSCR, available upon request.
Specifications and Performance: The document provides detailed specifications and performance metrics for various MAN B&W engine models, including G60ME-C9, G50ME-C9, and others. It includes data on Specific Fuel Oil Consumption (SFOC) for different load ranges and fuel types, such as Ethane and Methanol, converted to a standard fuel oil Lower Calorific Value (LCV) for comparison.
Propulsion Systems: The document describes MAN Alpha Fixed Pitch Propellers (FPP) and Controllable Pitch Propellers (CPP), highlighting their efficiency, reliability, and integration with two-stroke propulsion systems. It includes specifications for propeller diameters, hub sizes, and materials.
Environmental Compliance: MAN Diesel & Turbo engines comply with IMO Tier II and Tier III emission standards. The document details the use of Selective Catalytic Reduction (SCR) systems to reduce NOx emissions, with a focus on efficiency and fuel savings.
Summary: The document is a comprehensive technical overview of MAN B&W engines and propulsion systems, emphasizing fuel efficiency, environmental compliance, and advanced engineering solutions for marine applications.
Engine Types and Features: The document provides detailed technical specifications and features of MAN Four-Stroke Propulsion Engines, focusing on various engine types, their benefits, and compliance with international standards.
Fuel Systems: MAN Cryo Fuel Gas Supply Systems offer leading solutions for LNG-fueled ships, providing standard and customized packages for various vessel types.
Technical Specifications: Engine power is rated according to ISO standards, with specific conditions for tropical environments. Specific Fuel Oil Consumption (SFOC) is detailed for different engine types, with reference conditions and tolerances.
Compliance and Standards: Engines comply with various international standards, including IMO Tier III and EPA Tier 2, ensuring reduced emissions and environmental impact.
Advanced Features and Systems: MAN Diesel & Turbo offers part-load optimisation for GenSets, improving fuel efficiency at lower loads with a slight penalty at higher loads. Diesel-electric and hybrid propulsion systems (HyProp ECO) are available, offering flexibility and efficiency for various marine applications.
Compliance and Environmental Impact: MAN engines meet IMO Tier II and Tier III emissions standards, with SCR systems available for further NOx reduction. The company emphasizes reducing environmental impact through efficient combustion processes and advanced exhaust gas treatment systems.
Additional Information: The document includes rating definitions for different operational profiles, such as A1, A2, and B ratings for VP185 engines. MAN Diesel & Turbo provides a comprehensive range of SCR systems compatible with various fuel types, including MGO, MDO, and HFO.
Introduction: The document discusses the advantages of integrating energy storage sources like batteries into diesel-electric propulsion systems. This integration allows for decoupled operation of engines and other energy consumers, reduces transient loads, improves dynamic response, and enables emission-free propulsion.
EPROX Energy-Saving Diesel Electric Propulsion Plant: MAN Diesel & Turbo offers an advanced propulsion solution in collaboration with leading E-suppliers. The EPROX system is highlighted for its energy-saving capabilities, particularly in anchor handling tug supply vessels.
MAN L23/30H Monocoque GenSet: The monocoque GenSet features updates to the L23/30H engine, focusing on weight reduction, vibration optimization, and simplified installation. The alternator now serves as a load-bearing component, reducing the base frame weight by up to 63% and the GenSet weight by up to 13%.
MAN Four-Stroke Marine GenSets: These GenSets are applicable for auxiliary, diesel-electric propulsion, or offshore applications. They are Tier III compatible with the addition of a downstream SCR to clean exhaust gases. The document provides detailed specifications for various engine models, including dimensions, power output, and efficiency.
Engine Specifications and Performance: The document includes detailed tables of engine specifications, such as bore, stroke, speed, frequency, engine power, generator power, and dimensions for various MAN engine models. It also discusses the efficiency and emission standards compliance (Tier II, Tier III, and SCR).
Conclusion: MAN Diesel & Turbo continues to innovate in the marine engine sector, focusing on reliability, user-friendliness, and compliance with emission standards. The integration of advanced technologies and energy storage solutions enhances the performance and ecological footprint of their products.
Engine Specifications: The document provides detailed specifications for various engine models, including the S.E.M.T. Pielstick PA6 B STC and PC2.6 B. Key parameters such as dimensions, cylinder numbers, bore, stroke, speed, and power output are listed. Specific Fuel Oil Consumption (SFOC) values are project-specific and require direct contact with MAN Diesel & Turbo for details.
Propulsion Systems: The MAN Alpha Fixed Pitch Propeller (FPP) portfolio is highlighted, covering a power range of 4-40 MW per shaft with various blade configurations. The document emphasizes the high efficiency and reliability of these systems, including hydrodynamically optimized blade profiles and robust mechanical design.
Propeller Programme: Details on the MAN Alpha Controllable Pitch Propeller (CPP) are provided, including standard Mk 5 versions and optional configurations. The document outlines the materials used and the availability of propellers for different ice classes.
Standard Package Examples: Several examples of MAN standard packages are presented, detailing engine configurations, power outputs, propeller speeds, and dimensions. These examples illustrate the versatility and adaptability of MAN's propulsion solutions.
Exhaust Gas Turbochargers: MAN Diesel & Turbo's expertise in exhaust gas turbochargers is showcased, with a focus on maximizing efficiency and reducing lifecycle costs. The document lists applications across various industries and provides technical data for the TCA series turbochargers, including turbine type, temperature limits, and pressure ratios.
Overview: The document provides detailed technical specifications and program information for various series of MAN turbochargers, including the TCR, NR/S, ECOCHARGE, TCX, and ETB series. It highlights the capabilities, applications, and efficiencies of these turbochargers in enhancing engine performance and meeting emission standards.
TCR Series: This series includes models TCR10 to TCR22, designed for two-stroke and four-stroke engines. Key specifications include maximum supercharged engine output, permissible speed, and mass. The TCR series is noted for its flexibility in performance and energy efficiency.
NR/S Series: The NR/S series turbochargers are suitable for high and medium-speed engines across all fuel types. They offer high efficiencies and pressure ratios, enabling increased power density and improved engine parameters.
MAN ECOCHARGE: This two-stage turbocharging system is designed for high and medium-speed engines, providing high efficiencies and pressure ratios. It allows for smaller engines to achieve the same power output, reduces NOX emissions, and lowers specific fuel oil consumption.
TCX Series: Featuring a mixed flow turbine, the TCX series supports high-pressure applications with a pressure ratio of up to 10.5. It is suitable for various fuel types and offers significant turbocharging efficiency.
ETB Series: The MAN ETB blower is designed for exhaust gas recirculation (EGR) systems, helping engines meet IMO Tier III emission standards. It features a high-speed electric motor and is optimized for low-pressure ratios.
Technical Specifications: Across the series, the document details turbine types, maximum permissible temperatures, pressure ratios, and fuel compatibility. These specifications are crucial for selecting the appropriate turbocharger for specific engine requirements.
Global Presence: The document lists worldwide offices and licensees, indicating MAN's extensive global network for support and distribution of its turbocharger technology.
Overview: This document provides contact information for various global offices of MAN Diesel & Turbo, a company specializing in marine engines and turbo machinery. It includes details for offices in countries such as South Korea, Spain, Sri Lanka, Sweden, Taiwan, Turkey, UAE, UK, USA, Vietnam, Germany, Denmark, Czech Republic, France, and Switzerland.
Key Sections:
  • Contact Information: Each entry includes the office address, telephone and fax numbers, and email contacts for representatives in each location.
  • Headquarters: The document lists the headquarters in Germany, Denmark, and other countries, detailing their specific focus areas such as four-stroke propulsion engines, turbo machinery development, and marine GenSets.
  • Copyright Notice: The document is copyrighted by MAN Diesel & Turbo, with reproduction permitted if the source is credited. It is subject to modifications for technical progress.
Critical Information:
  • Technical Focus: The document highlights the company's expertise in propulsion systems, exhaust gas turbochargers, and aftermarket support for marine engines.
  • Global Reach: MAN Diesel & Turbo has a significant global presence, with offices strategically located to support their marine and turbo machinery operations worldwide.
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Catalog excerpts

Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-1

Marine Engine Engineering the Future - since 1758.

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-2

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. If this document is delivered in another language than English and doubts arise concerning the translation, the English text shall prevail.

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-3

MAN B&W Two-Stroke Propulsion Engines 4-101 Fuel oil and Gl dual fuel engines 16- 91 Alternative fuels Tier II and Tier III 92-101 MAN B&W Two-Stroke Propulsion Systems 102-109 MAN Four-Stroke Propulsion Engines 110 - 143 MAN Four-Stroke Marine GenSets 144 - 171 S.E.M.T. Pielstick Four-Stroke Propulsion Engines MAN Four-Stroke Propulsion Systems 176 - 187

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-5

Propulsion Engines

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-6

Available on your favourite mobile device. Get the Engine Programme app from App Store, Google Play or Windows St Engineering the Future - since 1758.

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-7

MAN B&W Two-Stroke Propulsion Engines MAN Diesel & Turbo Tier II and Tier III Engine Programme The two-stroke engines in this programme are either: Tier II engines complying with IMO Tier II Tier III engines complying with Tier II when operated in Tier II mode and with Tier III when operated in Tier III mode Engine Type Designation To ensure that the engine designation describes the engine with regard to the fuel injection concept and applied Tier III technologies, the engine type designation has been expanded to include these concepts, as described below (full designation, see page 15): 10S90ME-C9-GI-EGRBP...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-8

MAN B&W Two-Stroke Propulsion Engines CEAS and Turbocharger Selection (TCS) CEAS and TCS applications include all available Tier II, Tier III technologies and dual fuel options. These applications include all available engines and variants, and specifications can be further investigated with respect to basic data essential for the design and dimensioning of a ship’s engine room (CEAS) and applicable turbochargers (TCS). CEAS and TCS are available at: www.marine.man.eu → Two-Stroke under CEAS Engine Calculations and Turbocharger Selection. In CEAS and TCS, all engines in this programme are designated...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-9

MAN B&W Two-Stroke Propulsion Engines Tolerances The energy efficiency design index (EEDI) has increased focus on part-load SFOC. Therefore, we offer the option of selecting the SFOC guarantee at a load point in the range from 50% to 100%. It is recommended that the SFOC guarantee point should be limited to the range 50% to 85% for partload or low-load tuning methods. All engine design criteria, e.g. heat load, bearing load and mechanical stresses on the construction, are defined at 100% load independent of the selected guarantee point. This means that turbocharger matching, engine adjustment...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-10

MAN B&W Two-Stroke Propulsion Engines Fuel Consumption and Optimisation Possibilities for Tier II Engines Various optimisation possibilities for improved part-load and low-load SFOC are available for the MAN B&W type engines. High-load optimisation is for best possible SFOC at 100% engine load. Optimisation of SFOC in the part-load range (50-85%) or low-load range (25-70%) requires selection of a tuning method: EGB: exhaust gas bypass Also high-pressure tuning (HPT) is available on request for ME engines. The above tuning methods are available for all SMCR points, but cannot be combined. The...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-11

MAN B&W Two-Stroke Propulsion Engines In dual fuel mode for GI, GIE and LGIP, fuel consumption consists of 3% and 5% for LGIM mass-based pilot liquid fuel of L1 rating (SPOC = specific pilot oil consumption) and gas fuel (SGC = specific gas consumption). All types of GI engines can operate with fuel sharing, also referred to as specified dual fuel (SDF) operation, where the ratio between pilot fuel oil and gas fuel can be selected according to preset values. Guarantee figures for dual fuel engines are given for heat rate, which has the same tolerances as SFOC guarantees, i.e. see page 9. Heat...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-12

MAN B&W Two-Stroke Propulsion Engines EGR Two EGR matching concepts are available depending on engine type: EGR Concept T/C cut-out matching for engines with bores >= 80 cm and more than one turbocharger applied Bypass matching for engines with bores <= 70 cm and one highefficiency turbocharger and for engines with bores <= 40 cm and one conventional efficiency turbocharger EGR operation applies to ME and ME-B engines, including engine types for dual fuel, except GIE. SCR Two SCR concepts are available: SCR Concept High-pressure SCR with a static mixer and SCR reactor installed upstream the turbocharger(s)...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-13

MAN B&W Two-Stroke Propulsion Engines Waste Heat Recovery Systems Waste heat can be economically recovered on engines with high-efficiency turbochargers by installing equipment for waste heat recovery (WHR) and matching the engine for WHR. WHR systems are available for both Tier II and Tier III engines on request. The following types of WHR systems have been approved for application: Power turbines with a power output equal to 3-5% of the engine shaft power at SMCR. Power turbines and steam turbines with a power output corresponding to 8-10% of the engine shaft power at SMCR. Steam turbine system...

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Marine Engine IMO Tier ll and Tier lll Programme 2nd edition 2016-14

MAN B&W Two-Stroke Propulsion Engines Engine Dimensions The minimum length L min is stated from the aft end of the crankshaft to the fore end of the engine. L min Minimum length of engine A Cylinder distance B Bedplate width B1 Bedplate width at foot flange B2 Bedplate width at top flange C Crankshaft to underside of foot flange H1 Normal lifting procedure H 2 Reduced height lifting procedure H 3 Reduced height lifting procedure with MAN B&W double-jib crane H4 Normal lifting procedure with MAN B&W double-jib crane. Dry Masses Dry masses are stated in metric tonnes for engines with MAN turbocharger(s)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.