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Marine Engine IMO Tier ll and Tier lll Programme 2018

Marine Engine IMO Tier ll and Tier lll Programme 2018
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Marine Engine IMO Tier ll and Tier lll Programme 2018

Product catalog summary
Overview: The document is the 2nd edition of the Marine Engine Programme from 2018, offering non-binding information on MAN B&W two-stroke and four-stroke propulsion engines, dual fuel engines, and turbochargers. It highlights that data may change based on specific project requirements and conditions.
MAN B&W Two-Stroke Propulsion Engines: This section details engine compliance with IMO Tier II and Tier III regulations, including updates on engine development. It explains engine type designation, fuel injection concepts, and Tier III technologies. The electronic control of ME and ME-B engines is emphasized, with ME engines having flexible control over cylinder processes.
CEAS and Turbocharger Selection: CEAS and TCS applications cover all available Tier II, Tier III technologies, and dual fuel options. Guidelines for engine power, specific fuel oil consumption (SFOC), and tolerances for different engine loads are provided.
Fuel Consumption and Optimization: Various optimization methods for SFOC are available, including high-load, part-load, and low-load tuning methods. The document discusses dual fuel engines, including GI and LGI engines, and their specific fuel consumption figures.
Tier III Technologies: To comply with IMO Tier III regulations, EGR or SCR NOx reduction technologies must be selected. The document describes EcoEGR and SCR concepts, including their application to dual fuel engines.
Fuels and Emissions: The document outlines the use of high-sulphur fuels and SOX scrubbers, as well as the requirements for fuels after 2020, including the global sulphur content limit.
Waste Heat Recovery Systems: WHRS are available for both Tier II and Tier III engines with high-efficiency turbochargers.
Lubricating Oil Consumption: Guidelines for specific cylinder oil consumption based on fuel sulphur content are provided, with recommendations for low-BN and high-BN oils.
Extent of Delivery: The final extent of delivery is determined by the engine maker, with guiding forms available to facilitate negotiations between the yard, engine maker, and customer.
Engine Models and Modes: The document provides technical specifications and performance data for various MAN B&W marine engines, focusing on dual fuel and fuel oil modes across different load ranges and emission tiers.
Specifications: Detailed specifications for various MAN B&W engine models, including the G50ME-C9.6 series, are provided. It outlines specific fuel consumption (SFOC) and dual fuel mode (SGC+SPOC) performance across different load ranges (50%, 75%, 100%) and tiers (II and III).
Engine Performance: The engines operate efficiently on methanol (LGIM) and ethane (GIE), with specific configurations like EcoEGR, EGRBP, HPSCR, and LPSCR enhancing performance. The document details power output per cylinder and mechanical efficiency, emphasizing adaptability to various fuel types and operational conditions.
Propulsion Systems: MAN Alpha Kappel propellers are highlighted for hydrodynamic efficiency and robust design. The propeller program includes fixed pitch (FPP) and controllable pitch propellers (CPP), with configurations for different power ranges and blade numbers.
Four-Stroke Engines: MAN's four-stroke engines focus on power density, fuel economy, and reduced environmental impact. They comply with IMO Tier II and III emission standards, utilizing selective catalytic reduction (SCR) systems to minimize NOx emissions.
Technological Innovations: Advanced technologies like common rail (CR) systems for improved combustion and sequential turbocharging (STC) for enhanced performance across load ranges are discussed. Dual fuel engines offer flexibility in fuel use, seamlessly switching between gas and liquid fuels while maintaining low emissions.
Fuel Gas Supply Systems: MAN Cryo fuel gas systems are designed for safe and efficient energy storage and supply on gas-fueled ships. These systems are customizable and widely adopted in the maritime industry, supporting a range of vessel types from ferries to ice breakers.
Engine Specifications and Performance: Detailed specifications for various MAN engine models, including L32/44CR, V32/40, L28/32A, L27/38, L23/30A, L21/31, VP185, and 175D, are provided. Each engine type is described with parameters such as bore, stroke, speed, mean effective pressure (mep), power output, dimensions, and dry mass.
Emission Standards and Compliance: MAN engines comply with IMO Tier II and Tier III emission standards. Tier III compliance is achieved using Selective Catalytic Reduction (SCR) systems, which significantly reduce NOx emissions.
SCR Systems and Fuel Efficiency: MAN offers a range of SCR systems compatible with their engines, designed to optimize fuel efficiency and reduce emissions. These systems work with various fuel types, including MGO, MDO, and HFO.
GenSet and Propulsion Solutions: MAN provides four-stroke marine GenSets optimized for power density and fuel economy, with options for part-load optimization to improve fuel efficiency at lower loads.
Additional Features: The document includes rating definitions for different engine models, specifying their suitability for various marine applications based on operating profiles.
Engine Updates: The L23/30H engine series has undergone significant updates, including making the alternator a load-bearing component, which reduces the base frame weight by up to 63% and the overall GenSet weight by up to 13%. This also results in lower vibration levels.
GenSet Applications: The GenSets can be used as auxiliary units, for diesel-electric propulsion, or in offshore applications. They are compatible with Tier III standards when equipped with a downstream SCR to clean exhaust gases.
Technical Specifications: Detailed specifications for various engine models, including dimensions, power output, and efficiency, are provided. For example, the L35/44DF engine series offers power outputs ranging from 3,180 kW to 5,300 kW, with generator efficiencies of 96.5%.
Compliance and Efficiency: The engines are designed to meet Tier III emissions standards with the addition of SCR systems.
Design and Installation: The document emphasizes design features that facilitate easier installation and maintenance, such as self-leveling capabilities and reduced structural requirements for vessel foundations.
Conclusion: The document serves as a comprehensive guide for selecting and installing MAN four-stroke marine GenSets, highlighting their efficiency, compliance with emissions standards, and ease of installation.
Engine Rating Designations: The document outlines two engine rating designations: MH (Marine 'Heavy Duty') and MM (Marine 'Medium Duty'). These are optimized for diesel-mechanical twin screw vessels operating at 85% engine rating, with propellers dimensioned according to Lloyd's Register No Ice.
Alphatronic 3000 Propulsion Control System: This system controls various FPP and CPP propulsion package applications, customized for combinations of MAN medium and high-speed engines.
MAN Turbochargers and Exhaust Gas Systems: MAN Energy Solutions offers turbochargers designed for peak performance in harsh conditions, focusing on simplicity, flexibility, and reliability.
MAN ECOCHARGE: This two-stage turbocharging system is suitable for high and medium-speed engines, offering high efficiencies and pressure ratios.
MAN SCR-HP System: A compact NOX emission reduction system that integrates easily and covers the two-stroke portfolio up to 25 MW per SCR reactor.
MAN PrimeServ: The after-sales service brand of MAN Energy Solutions, offering retrofits, OEM spare parts, technical service, and a worldwide network of service hubs.
Contact Information: The document provides contact details for MAN Energy Solutions' headquarters and international group companies across various countries.
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Catalog excerpts

Marine Engine IMO Tier ll and Tier lll Programme 2018-1

programme MAN Energy Solutions

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Marine Engine IMO Tier ll and Tier lll Programme 2018-2

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. If this document is delivered in another language than English and doubts arise concerning the translation, the English text shall prevail.

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Marine Engine IMO Tier ll and Tier lll Programme 2018-3

Contents MAN B&W Two-Stroke Propulsion Engines Fuel oil and GI dual fuel engines Alternative fuels Tier II and Tier lll MAN B&W Two-Stroke Propulsion Systems MAN Four-Stroke Propulsion Engines MAN Four-Stroke Marine GenSets S.E.M.T. Pielstick Four-Stroke Mechanical and Diesel Electric Propulsion Engines MAN Four-Stroke Propulsion Systems MAN Turbochargers and Exhaust Gas Systems Contacts Headquarters International Group Companies Licensees

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Marine Engine IMO Tier ll and Tier lll Programme 2018-4

MAN ECO CONTROL Rely on our solutions to optimize your performance We offer a range of technologies and services designed to enhance the sustainability of your ships. Our portfolio of especially developed solutions helps you lower emissions, increase efficiency and make operation more flexible and reliable.

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Marine Engine IMO Tier ll and Tier lll Programme 2018-5

Propulsion optimization Exhaust aftertreatment For more information please consult our website.

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Marine Engine IMO Tier ll and Tier lll Programme 2018-7

Propulsion Engines

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Marine Engine IMO Tier ll and Tier lll Programme 2018-8

MAN B&W Two-Stroke Propulsion Engines MAN Energy Solutions Tier II and Tier III Engine Programme The two-stroke engines in this programme are either: Tier II engines complying with IMO Tier II ier III engines complying with Tier II when operated in Tier II mode and T with Tier III when operated in Tier III mode Latest updates on engine development and options are available at: www. marine.man-es.com → Two-Stroke → Market Update Notes (MUN) Engine Type Designation To ensure that the engine designation describes the engine with regard to the fuel injection concept and applied Tier III technologies,...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-9

MAN B&W Two-Stroke Propulsion Engines CEAS and Turbocharger Selection (TCS) CEAS and TCS applications include all available Tier II, Tier III technologies and dual fuel options. These applications include all available engines and variants, and specifications can be further investigated with respect to basic data essential for the design and dimensioning of a ship's engine room (CEAS) and applicable turbochargers (TCS). CEAS and TCS are available at: www.marine.man-es.com ^ Two-Stroke under CEAS Engine Calculations and Turbocharger Selection. In CEAS and TCS, all engines in this programme can...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-10

MAN B&W Two-Stroke Propulsion Engines Tolerances The energy efficiency design index (EEDI) has increased focus on part-load SFOC. Therefore, we offer the option of selecting the SFOC guarantee at a load point in the range from 50% to 100%. It is recommended that the SFOC guarantee point should be limited to the range 50% to 85% for partload or low-load tuning methods. When choosing an SFOC guarantee at or below 100%, the tolerances, adjustment and calibration at 100% will affect engine running at the lower SFOC guarantee load point. This includes tolerances on measurement equipment, engine process...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-11

MAN B&W Two-Stroke Propulsion Engines and a slight change in SFOC. It is not possible to apply tuning methods (part- or low-load) when making such a conversion. Fuel Consumption and Optimisation Possibilities for Tier II Engines Various optimisation possibilities for improved part-load and low-load SFOC are available for the MAN B&W type engines. High-load optimisation is for best possible SFOC at 100% engine load. Optimisation of SFOC in the part-load range (50-85%) or low-load range (25-70%) requires selection of the EGB (exhaust gas bypass) tuning method. Also high-pressure tuning (HPT) is...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-12

MAN B&W Two-Stroke Propulsion Engines In dual fuel mode, the pilot fuel consumption amounts to 1.5% for GI and GIE, 3% for LGIP and 5% for LGIM mass-based pilot liquid fuel of L1 rating (SPOC = specific pilot oil consumption) and gas fuel (SGC = specific gas consumption). GI and GIE engines are also available in fuel oil mode optimised versions where the fuel consumption consists of 3.0% mass-based pilot liquid fuel of L1 rating. The following fuel consumption figures are shown in the tables for dual fuel engines: dual fuel mode with distribution of SGC and SPOC fuel oil mode All types of GI...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-13

MAN B&W Two-Stroke Propulsion Engines Tier III technologies are designed for either low-sulphur fuels (<0.1%) or high-sulphur fuels (>0.5% and <3.5%) in Tier III operation. In Tier II operation, the engine is in all cases capable of using fuels with a high sulphur content. The fuel sulphur content must be selected at engine order as it impacts the engine design. Fuel consumption guarantees can be given for engines for both Tier II and Tier III mode. EGR Two EGR-matching concepts are available depending on engine bore: EGRTC: T/C cut-out matching for ME engines with bores ≥ 80 cm and more than...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-14

MAN B&W Two-Stroke Propulsion Engines SCR Two SCR concepts are available: ■ HPSCR: High-pressure SCR with reactor installed upstream the turbocharger(s) ■ LPSCR: Low-pressure SCR with reactor installed downstream the turbocharger(s) SCR operation applies to ME and ME-B engines, including engine types with dual fuel. For some large-bore engines (bore > 90 cm) with a high cylinder number, HPSCR is only available on special request. The SCR system must be supplied by an approved supplier. Application of High-Sulphur Fuels and SOx Scrubbers All two-stroke engines in the MAN Energy Solutions marine...

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Marine Engine IMO Tier ll and Tier lll Programme 2018-15

MAN B&W Two-Stroke Propulsion Engines Lubricating Oil Consumption The system oil consumption varies according to engine sizes and, operational and maintenance patterns. Specific Cylinder Oil Consumption Alpha ACC (Adaptive Cylinder-oil Control) is the lubricating mode for MAN B&W two-stroke engines that involves lube dosing proportional to the engine load and to the sulphur content in the fuel being burned. Our general strategy is: Use low-BN oil for low-sulphur fuels Use high-BN oil for high-sulphur fuels Dosage: Low-sulphur fuels: min. 0.6 g/kWh High-sulphur fuels: typically 0.3 g/kWh × %S...

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All MAN Energy Solutions - Marine catalogs and brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.