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Marine Engine IMO Tier II and Tier III Programme 2016

Marine Engine IMO Tier II and Tier III Programme 2016
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Marine Engine IMO Tier II and Tier III Programme 2016

Product catalog summary
Overview: The document outlines the MAN Diesel & Turbo Marine Engine IMO Tier II and Tier III Programme for 2016, focusing on two-stroke and four-stroke propulsion engines, dual fuel engines, and exhaust gas turbochargers. It provides specifications, technologies, and optimization strategies for compliance with IMO emission regulations.
Specifications: The programme includes Tier II and Tier III engines, with designations expanded to describe fuel injection concepts and Tier III technologies. Engine power is measured in kW, with specific fuel oil consumption (SFOC) values provided under various conditions.
Technologies: Tier III compliance is achieved through Exhaust Gas Recirculation (EGR) and Selective Catalytic Reduction (SCR) technologies. EGR and SCR systems are detailed, with options for high-pressure and low-pressure configurations.
Fuel Options: The document discusses dual fuel engines capable of operating on gas and liquid gas fuels, with specific consumption figures for methane, ethane, methanol, and LPG.
Optimization: Various tuning methods are available for optimizing SFOC at different load ranges, including exhaust gas bypass (EGB) and high-pressure tuning (HPT).
Waste Heat Recovery: Systems for recovering waste heat are available, enhancing efficiency by utilizing power turbines and steam turbines.
Lubrication: The document details lubricating oil consumption and specific cylinder oil consumption, emphasizing the importance of adaptive control based on engine load and fuel sulphur content.
Delivery and Dimensions: The extent of delivery is determined by the engine maker, with dimensions and dry masses provided for guidance. Engine type designations include details on stroke/bore ratio, number of cylinders, and fuel injection concepts.
Engine Specifications and Performance: The document provides detailed specifications for various MAN B&W engine models, including G60ME-C9, S60ME-C8, G50ME-C9, S50ME-C9, and S50ME-C8. Each engine model is described in terms of cylinder count, power output (kW), stroke length, and mean effective pressure (MEP).
Fuel Consumption and Emissions: Specific Fuel Oil Consumption (SFOC) values are provided for different load conditions (50%, 75%, 100%) and operational modes (Tier II and Tier III). The document also includes data for dual fuel modes using methane, with equivalent gas and pilot fuel consumption figures.
Emission Reduction Technologies: The engines are equipped with various emission reduction technologies such as Exhaust Gas Recirculation (EGR), High-Pressure Selective Catalytic Reduction (HPSCR), and Low-Pressure Selective Catalytic Reduction (LPSCR). These technologies are detailed with their impact on SFOC under different operational modes.
Engine Dimensions and Mass: Dimensions and dry mass for each engine model are provided, including additional mass for emission reduction technologies. The document specifies dimensions such as length (Lmin), height (H1, H2, H3), and width (B1, B2, C).
Key Notes: The document notes the availability of engines for specific configurations like GIE, LGIM, and LGIP, with exceptions noted for certain models and technologies. It also highlights the conversion of gas fuel lower calorific value (LCV) to fuel oil LCV for comparison purposes.
IMO Tier Compliance: MAN Diesel & Turbo's four-stroke propulsion engines comply with IMO Tier II standards through internal engine measures. For IMO Tier III compliance, especially in Emission Control Areas (ECA), they offer selective catalytic reduction (SCR) systems that significantly reduce NOx emissions. These systems are modular and cover the entire four-stroke engine portfolio.
SCR Systems: The SCR systems are available in fourteen sizes and can be customized. They are designed to work efficiently with MAN engines, offering fuel savings compared to third-party systems. These systems are compatible with MGO, MDO, and HFO fuels with up to 3.5% sulfur content.
Engine Types and Technologies: Conventional Injection Engines are known for reliability and efficiency, Common Rail (CR) Engines offer improved combustion, fuel economy, and reduced emissions, Diesel Oil (D) Engines are optimized for high-speed ferries and patrol vessels, Sequential Turbocharging (STC) optimizes engine performance across load ranges, and Dual Fuel (DF) Engines can switch between liquid fuels and natural gas.
Performance and Specifications: Engine power is measured in kW, with ratings provided according to ISO standards. Specific fuel oil consumption (SFOC) and heat rates are detailed for various engine types, with tolerances and conditions specified. The engines are designed for different applications, including naval and commercial maritime uses.
Dimensions and Installation: Engine dimensions and weights are provided for various configurations, with specific details on installation requirements for twin engine setups. The engines are designed to meet various operational needs, with considerations for space and weight constraints.
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Catalog excerpts

Marine Engine IMO Tier II and Tier III Programme 2016-1

Marine Engine Engineering the Future - since 1758.

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Marine Engine IMO Tier II and Tier III Programme 2016-2

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. If this document is delivered in another language than English and doubts arise concerning the translation, the English text shall prevail.

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Marine Engine IMO Tier II and Tier III Programme 2016-3

MAN B&W Two-Stroke Propulsion Engines 4 - 103 Fuel oil and Gl dual fuel engines 16- 93 Alternative fuels Tier II and Tier III 94-103 MAN B&W Two-Stroke Propulsion Systems 104-111 MAN Four-Stroke Propulsion Engines 112 - 141 MAN Four-Stroke Marine GenSets 142 - 167 S.E.M.T. Pielstick Four-Stroke Propulsion Engines MAN Four-Stroke Propulsion Systems 172 - 181

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Marine Engine IMO Tier II and Tier III Programme 2016-5

Propulsion Engines

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Marine Engine IMO Tier II and Tier III Programme 2016-6

Available on your favourite mobile device. Get the Engine Programme app from App Store, Google Play or Windows St Engineering the Future - since 1758.

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Marine Engine IMO Tier II and Tier III Programme 2016-7

MAN B&W Two-Stroke Propulsion Engines MAN Diesel & Turbo Tier II and Tier III Engine Programme The two-stroke engines in this programme are either: Tier II engines complying with IMO Tier II Tier III engines complying with Tier II when operated in Tier II mode and with Tier III when operated in Tier III mode Engine Type Designation To ensure that the engine designation describes the engine with regard to the fuel injection concept and Tier III technologies applied, the engine type designation has been expanded to include these concepts as described below (full designation, see page 15): 10S90ME-C9-GI-EGRBP...

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Marine Engine IMO Tier II and Tier III Programme 2016-8

MAN B&W Two-Stroke Propulsion Engines CEAS and Turbocharger Selection (TCS) CEAS and TCS applications include all available Tier II, Tier III technologies and dual fuel options. These applications include all engines and variants available, and specifications can be further investigated with respect to finding the basic data essential for the design and dimensioning of a ship’s engine room (CEAS) and applicable turbochargers (TCS). CEAS and TCS are available at: www.marine.man.eu → Two-Stroke under CEAS Engine Calculations and Turbocharger Selection. In CEAS and TCS, all engines in this programme...

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Marine Engine IMO Tier II and Tier III Programme 2016-9

MAN B&W Two-Stroke Propulsion Engines Tolerances The energy efficiency design index (EEDI) has increased the focus on partload SFOC. We therefore offer the option of selecting the SFOC guarantee at a load point in the range between 50% and 100%. For part-load or lowload tuning methods the SFOC guarantee point is limited to the range 50% to 85%. All engine design criteria, e.g. heat load, bearing load and mechanical stresses on the construction, are defined at 100% load independent of the guarantee point selected. This means that turbocharger matching, engine adjustment and engine load calibration...

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Marine Engine IMO Tier II and Tier III Programme 2016-10

MAN B&W Two-Stroke Propulsion Engines Fuel Consumption and Optimisation Possibilities for Tier II Engines Various optimisation possibilities for improved part-load and low-load SFOC are available for the MAN B&W type engines. High-load optimisation is for best possible SFOC at 100% engine load. Optimisation of SFOC in the part-load range (50-85%) or low-load range (25-70%) requires selection of a tuning method: EGB: exhaust gas bypass Also high-pressure tuning (HPT) is available on request for ME engines. The above tuning methods are available for all SMCR points, but cannot be combined. The...

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Marine Engine IMO Tier II and Tier III Programme 2016-11

MAN B&W Two-Stroke Propulsion Engines liquid fuel of L1 rating (SPOC = specific pilot oil consumption) and gas fuel (SGC = specific gas consumption). All types of GI engines can operate with fuel sharing, also referred to as specified dual fuel (SDF) operation, where the ratio between pilot fuel oil and gas fuel can be selected according to preset values. Guarantee figures for dual fuel engines are given for heat rate, which have the same tolerances as SFOC guarantees, i.e. see page 9. Heat rate is defined as follows [kJ/kWh] (example for methane as dual fuel): Heat rate (kJ/kWh) = SGC (g/kWh)...

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Marine Engine IMO Tier II and Tier III Programme 2016-12

MAN B&W Two-Stroke Propulsion Engines EGR Two EGR matching concepts are available depending on engine type: EGR Concept TC cut-out matching for engines with bores >= 80 cm and more than one turbocharger applied Bypass matching for engines with bores <= 70 cm and one highefficiency turbocharger and for engines with bores <= 40 cm and one conventional efficiency turbocharger EGR operation applies to ME and ME-B engines, including engine types for dual fuel except GIE. SCR Two SCR concepts are available: SCR Concept High-pressure SCR with static mixer and SCR reactor installed upstream the turbocharger(s)...

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Marine Engine IMO Tier II and Tier III Programme 2016-13

Waste Heat Recovery Systems Waste heat can be economically recovered on engines with high-efficiency turbochargers by installing equipment for waste heat recovery (WHR) and matching the engine for WHR. WHR systems are available for both Tier II and Tier III engines on request. The following types of WHR systems have been approved for application: Power turbines with a power output equal to 3-5% of the engine shaft power at SMCR. Power turbines and steam turbines with a power output corresponding to 8-10% of the engine shaft power at SMCR. Steam turbine system – with a power output corresponding...

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Marine Engine IMO Tier II and Tier III Programme 2016-14

MAN B&W Two-Stroke Propulsion Engines Engine Dimensions The minimum length L min is stated from the aft end of the crankshaft to the fore end of the engine. L min Minimum length of engine A Cylinder distance B Bedplate width B1 Bedplate width at foot flange B2 Bedplate width at top flange C Crankshaft to underside of foot flange H1 Normal lifting procedure H 2 Reduced height lifting procedure H 3 Reduced height lifting procedure with MAN B&W double-jib crane H4 Normal lifting procedure with MAN B&W double-jib crane. Dry Masses Dry masses are stated in metric tonnes for engines with MAN turbocharger(s)...

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