Marine engine 2009

Marine engine 2009
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Marine engine 2009

Product catalog summary
Overview: The document outlines the MAN Diesel Marine Engine IMO Tier II Programme, focusing on compliance with International Maritime Organisation (IMO) regulations effective from January 2011. It emphasizes electronically controlled engines for improved performance and emissions control, covering two-stroke and four-stroke engines, propulsion systems, and exhaust gas turbochargers.
Two-stroke Low Speed Propulsion Engines: These engines are designed to meet IMO Tier II emission standards with electronic control for fuel injection, exhaust valves, and cylinder lubrication. Benefits include optimized fuel consumption, improved emissions, and adaptability to different fuel qualities. Dual fuel engines (ME-GI) are available for natural gas use.
MC-C/MC Programme: These engines use mechanically-driven camshaft-controlled timing for fuel injection and exhaust valves. VIT fuel pumps are standard for controlling firing pressure and optimizing NOx and SFOC at all loads.
Engine Specifications: Engine power is measured in kW, with specific fuel oil consumption (SFOC) figures provided under ISO conditions. Turbocharging systems are available from MAN Diesel, ABB, or MHI, with efficiency figures provided for different engine bores.
Waste Heat Recovery: MAN B&W engines can be equipped with Waste Heat Recovery systems to improve efficiency by utilizing exhaust gas temperatures for additional power generation.
Lubrication and Maintenance: The document details lubricating oil consumption and specific cylinder oil consumption, with guidelines for different engine sizes and operational patterns. Adaptive Cylinder-oil Control (ACC) is used for proportional lube oil dosing based on engine load and fuel sulphur content.
Delivery and Contact Information: The final engine design is provided by licensees, with contact details for MAN Diesel in Copenhagen for further information.
Technical Document Summary
1. Specifications: The document provides detailed specifications for various MAN B&W engine models, including ME-C8, ME-GI8, MC-C8, and others. Key parameters include cylinder count, power output (kW/cyl.), stroke length, and dimensions. Dry mass and minimum length for different cylinder configurations are also specified.
2. Performance Metrics: Performance metrics such as Mean Effective Pressure (MEP), Specific Fuel Oil Consumption (SFOC) in g/kWh, and Maximum Continuous Rating (MCR) are provided for different load conditions.
3. Propulsion Systems: The document describes MAN Diesel's two-stroke low-speed propulsion systems, including the VBS series controllable pitch propellers. Propeller specifications include diameter, hub diameter, and materials.
4. Emission Standards and Technologies: MAN Diesel engines comply with IMO Tier II emission standards. Technologies used to reduce emissions include Common Rail injection, Miller valve timing, and optimized charge air systems. Additional emission reduction technologies offered include Fuel Water Emulsification (FWE), Humid Air Motor (HAM), Selective Catalytic Reduction (SCR), and Exhaust Gas Scrubbing.
5. Common Rail Engine Programme: The Common Rail (CR) system allows independent control of injection pressure and timing, resulting in improved combustion and lower emissions while maintaining or improving fuel economy.
General Overview: MAN Diesel engines are designed for efficiency and flexibility, operating on both liquid fuels and natural gas. They meet emissions standards well below the IMO limit and offer seamless switching between gas and diesel modes. The engines are optimized for low fuel consumption and can handle various methane numbers with appropriate adjustments.
Engine Types and Specifications:
  • Dual Fuel (DF) Engines: These engines can run on natural gas with a methane number higher than 80. They feature optimized combustion chambers for low fuel consumption.
  • Diesel Oil (D) Engines: The V28/33 D engine operates on distillates according to ISO 8217 DMA & DMB. It is ideal for high-speed ferries and naval vessels due to its favorable power-to-weight ratio and low emissions.
  • Sequential Turbo Charging (STC): This system uses high-efficiency turbochargers to optimize engine performance across load ranges, reducing smoke emissions and fuel consumption.
  • Conventional Injection System Engines: These engines are reliable and efficient, with continuous improvements in power and emissions.
Performance and Consumption:
  • Engine Power: Rated in kW, with conversions available to metric horsepower. Power figures are valid up to tropical conditions at sea level.
  • Specific Fuel Oil Consumption (SFOC): Consumption figures are based on ISO reference conditions, with a tolerance of +5%.
  • Specific Lube Oil Consumption (SLOC): Specified at Maximum Continuous Rating (MCR) with a tolerance of 20%.
Design and Dimensions: Dimensions and weights are provided for various engine models, with specifications for bore, stroke, and speed. The document includes detailed tables for each engine type, outlining dimensions, dry mass, and specific fuel consumption.
Marine Propulsion and Power Generation: Engines are designed for marine propulsion with controllable pitch propellers and for power generation in offshore and land-based applications. The document provides load limit curves and recommended operating ranges for optimal performance.
Conclusion: MAN Diesel engines offer a range of solutions for marine and power generation applications, emphasizing efficiency, flexibility, and compliance with international standards.
Bearing Arrangement and Gearbox: The document outlines the use of modern TCA and TCR series for axial and radial bearings, respectively, ensuring extended lifetime. It describes a high-efficiency gearbox that reduces turbine speed to generator speed, with a high flexible coupling connecting the gearbox to the generator.
Generator and Exhaust Gas System: It specifies the use of synchronous generators for marine applications and asynchronous generators for stationary applications. The exhaust gas system includes control valves for the power turbine's operating range and fast-acting emergency valves for shutdowns. An optional Variable Turbine Area (VTA) system is mentioned to enhance efficiency and operational flexibility.
Power Turbines: The document details the main features of radial and axial flow power turbines, including maximum permissible temperature, output shaft speed, and suitability for various fuels. It provides specifications for different turbine models, such as the TCS-PTG18 and TCS-PTG66, highlighting their maximum output, flow rate, and speed.
Variable Turbine Area (VTA) System: The VTA system, with adjustable vanes, replaces fixed-vane nozzle rings in standard turbochargers. It optimizes exhaust gas pressure and charge air volume, reducing specific fuel consumption and emissions while improving engine response. Benefits include lower fuel consumption, emissions, and a short payback time.
Licensees and International Offices: The document lists various licensees and international offices of MAN Diesel across countries like China, Croatia, Japan, and the USA, providing contact details and services offered.
Copyright and Legal Notice: The document is copyrighted by MAN Diesel, with reproduction permitted if the source is credited. It is subject to modifications for technical progress.
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Catalog excerpts

Marine engine 2009-3

Propulsion Engines Propulsion Systems MAN Diesel Four-stroke Medium Speed Propulsion Engines MAN Diesel Four-stroke Medium Speed Offshore and Marine GenSets MAN Diesel Four-stroke Medium Speed 81 _ „„ Propulsion Systems MAN Diesel Exhaust Gas Turbochargers 89 -100

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Marine engine 2009-5

Two-stroke Low Speed Propulsion Engines

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Marine engine 2009-7

General Information The MAN Diesel Tier II Engine Programme International Maritime Organisation (IMO) has Introduced new tightened regulations on the emissions for main engines Installed on ships with kee laying after 1 January 2011 h this context, electronically controlled engines, ME types, will have an The latest engines In our current Tier I programme are now available as Tier II engines with upgraded and optimised design and performance pa- rameters for Tier II compliance. Also a range of earlier engine models are available as Tier II optimised engines as listed In the table on pages 38-39...

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Marine engine 2009-8

General Information Dual Fuel Engines All ME engines are available for using natural gas as dual fuel engines with high pressure gas Injection, designated ME-GI (Gas Injection). This engine programme Includes the S70ME-GI, S65ME-GI and S60ME-GI. Power, speed and gross efficiency are the same as for the corresponding ME en- The MAN Diesel two-stroke MC-C/MC engines are characterised by hav- ng mechanically-driven camshaft-controlled timing of the fuel Injection exhaust valves and starting air valves, of which only the fuel Injection timing can be adjusted while the engine Is running If VIT fuel...

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Marine engine 2009-9

General Information Specific Fuel Oil Consumption (SFOC) The figures given in this folder represent the values obtained when the engine and turbocharger are matched with a view to obtaining the lowest possible SFOC values while also fulfilling the IMO NOxTier II emission limitations Stricter emission limits can be met on request, using proven technologies The SFOC figures are given in g/kWh with a tolerance of 5% and are based on the use of fuel with a lower calorific value of 42,700 kJ/kg (~10,200 kcal/ ■ Ambient air pressure 1,000 mbar ■ Cooling water temperature 25 °C Layout Diagram The layout...

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Marine engine 2009-10

General Information Waste Heat Recovery Waste heat can be economically recovered from all MAN B&W two-stroke engines from 50 cm bore and up, by Installing equipment for Waste Heat Recovery (WHR), and by matching the engine for WHR. A standard WHR-matched MAN B&W two-stroke engine will have a higher exhaust gas temperature compared with an engine without WHR, and can produce an extra electric power output corresponding to approx. 10% of the engine shaft power. Total system efficiency will therefore be better than that of the engine Itself. The minimum lengths Lmin are stated from the aft end of...

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Marine engine 2009-11

General Information Engines with 60 cm bore and above Based on calculations of the aver- age worldwide sulphur content engines, the average cylinder oil consumption will be less than 0.65 Absolute dosage g/kWh; Engines with 50 cm bore and below - ACC dosage for BN70 cylinder oil Based on calculations of the aver- age worldwide sulphur content engines, the average cylinder oil consumption will be less than Further Information on cylinder oil as a function of fuel oil sulphur content and alkalinity of lubricating oil Is available from MAN Diesel The final and binding design of the MAN B&W two-stroke...

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Marine engine 2009-16

Please note that K90MC9 and K90MC-C9 are available on request.

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Marine engine 2009-18

Please note that S80MC-C9 is available on request.

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Marine engine 2009-20

Please note that K80MC-C9 is available on request.

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Marine engine 2009-30

The SFOC excludes 1 g/kWh for the

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Marine engine 2009-38

Other Tier II engines

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Marine engine 2009-39

Other Tier II engines

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Marine engine 2009-42

General Information MAN B&W MAN Diesel Controllable Pitch Propeller The standard propeller programme type VBS features propeller blade pitch setting by a hydraulic servo piston integrated in the propeller hub. The figures stated after VBS indicate the propeller hub diameter. Standard blade/hub materials are Ni-Al-bronze. Stainless steel is available as an option. The propellers are based on ‘no ice’ but are available up to the highest ice classes. Propeller Diameter (mm) 10,000 9,000 8,000 7,000 VBS2240 VBS2080 6,000 5,000 VBS 15 6 VBS 0 14 6 VBS 0 13 8 VBS 0 128 VBS 0 VBS 118 0 10 8 VBS 0 980...

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Marine engine 2009-43

MAN B&W Standard Package Solutions * The masses are stated for 3,000 mm stern tube and 6,000 mm, propeller shaft ** Data for 9 cylinders is available on request

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Marine engine 2009-44

Standard Package Solutions * The masses are stated for 3,000 mm stern tube and 6,000 mm, propeller shaft ** Data for 9 cylinders is available on request

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Marine engine 2009-45

Standard Package Solutions speed D VBS Q R Wmin mass * The masses are stated for 3,000 mm stern tube and 6,000 mm, propeller shaft

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Marine engine 2009-47

MAN Diesel Four-stroke Medium Speed Propulsion Engines 47

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Marine engine 2009-49

General Information IMO Tier II Compliant Engine Programme While power density and fuel economy have always been in the focus of diesel engine developers, MAN Diesel is going one step further and has committed itself to further reduce the environmental impact of its diese With the current engine programme, MAN Diesel is already offering a com- plete portfolio of IMO Tier II compliant diesel engines for the entire power By applying engine internal and well proven measures which lead to a cleaner and more efficient combustion MAN Diesel is able to decrease noxious emissions without exhaust gas...

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Marine engine 2009-50

General Information Dual Fuel (DF) Engines Dual fuel engines from MAN Diesel efficiently run on liquid fuels or natural gas with emissions far below the IMO limit. The possibility to switch over seamlessly from gas to diesel operation and vice versa provides full flexibil- ity In multiple applications. All dual fuel engines can run on natural gas with a methane number higher than 80 without adjustments. For lower methane numbers, MAN Diesel Is In a position to deliver well adapted solutions. The optimised combustion chamber gives very low fuel consumption In both operational modes The V28/33...

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Marine engine 2009-51

General Information Engine Power The engine brake power is stated in kW. For conversion between kW and metric horsepower, please note that 1 bhp = 75 kpm/s = 0.7355 kW. Ratings are given according to ISO 3046-1:2002. The power figures in the tables remain valid up to tropical conditions at sea ■ Compressor inlet temperature 45°C ■ Compressor inlet pressure 1,000 mbar Specific Fuel Oil Consumption (SF0C) & Heat Rate The stated consumption figures refer to the following ISO reference ■ Ambient air pressure 1,000 mbar ■ Cooling water temperature upstream of charge air cooler 25 °C (77 °F) The figures...

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All MAN Energy Solutions - Marine catalogs and brochures

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  2. L27/38

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Archived catalogs

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  3. OBC Vessels

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.