MAN-Alpha FPP Brochure

MAN-Alpha FPP Brochure
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MAN-Alpha FPP Brochure

Product catalog summary
Introduction
MAN Diesel & Turbo introduces the MAN Alpha Fixed Pitch Propellers (FPP), designed for various ship types and optimized for engine outputs ranging from 4,000 to 40,000 kW. These propellers focus on minimizing total ownership costs, enhancing efficiency, saving fuel, and ensuring high reliability.
Specifications and Design
The propellers are developed using advanced design tools, leveraging experience from over 7,000 propellers. They efficiently meet propulsion power needs within the 4-40 MW range, contributing to lower EEDI/EEOI and reduced environmental impact.
Hydrodynamic Efficiency
Designed for hydrodynamic efficiency, the propellers balance parameters such as skew, rake, area-ratio, and blade number. The hub is optimized to reduce drag, with designs tailored for specific ship applications and wake fields.
Operational Advantages
Enhanced propeller efficiency leads to fuel savings and reduced emissions. The Kappel design boosts efficiency by up to 6% and lowers cavitation risk, supporting high blade loading in demanding applications.
Innovative Features
The Kappel propeller design reduces tip vortices, improving efficiency. An example with the G-type engine shows up to 10% reduction in fuel consumption and CO2 emissions when paired with the Kappel propeller.
Mechanical Robustness
Featuring a monoblock hub design, the propellers are mechanically robust, with materials specified for a 30-year lifespan. They are designed for ice operation per IACS and FSICR ice class notations.
Vibration Management
The VibraSafe concept addresses vibrational behavior in propulsion systems, optimizing structural vibrations through engine tuning and shaft line dimension modifications.
Production and Quality Control
High manufacturing standards are maintained through a rigorous supplier verification system. Propellers are produced with precision and surface roughness according to ISO 484 standards.
Conclusion
MAN Alpha Fixed Pitch Propellers provide efficient and reliable propulsion solutions, emphasizing hydrodynamic efficiency, mechanical robustness, and vibration management for optimal performance and reduced environmental impact.
Specifications
The document details the supply of monoblock MAN Alpha Fixed Pitch Propellers, approved by major Classification Societies. The manufacturing process involves a monitored pattern-building and casting process, ensuring high-quality castings. The propellers are made from G-CuAl10Ni bronze-alloy, known for excellent casting, machining, and fatigue properties.
Worldwide Propeller Service Support
MAN Diesel & Turbo offers extensive global service support through PrimeServ hubs, with over 150 service stations and partners worldwide. The organization is committed to expanding after-sales service, providing high-demand spares within 24 hours, reliable customer support, ongoing personnel training, and global service availability 24/7, 365 days a year.
Propeller Retrofit Packages
The document discusses propeller retrofit and upgrade solutions for existing fleets, allowing for new designs and technologies or general product improvements to meet new requirements or changed operating profiles. These upgrades are described as attractive investments with a short payback time.
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Catalog excerpts

MAN-Alpha FPP Brochure-1

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions · Copyright © MAN Diesel & Turbo · 1510-0189-00ppr Jan 2012 Printed in Denmark MAN Diesel & Turbo Niels Juels Vej 15 9900 Frederikshavn, Denmark Phone +45 96 20 41 00 Fax +45 96 20 40 30 [email protected] www.mandieselturbo.com www.manalpha.com

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MAN-Alpha FPP Brochure-2

High-efficient Fixed Pitch Propellers Engineering the Future - since 1758.

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MAN-Alpha FPP Brochure-3

Lowest Total Cost of Ownership Increased Efficiency Larger Fuel Savings Higher Reliability A wide range of different ship types are covered by the MAN Alpha FP Propeller range – customised to match their individual operational requirements and optimising points. The FPP generation consists of a complete range – tailormade for the handling of engine outputs from 4,000 and up to 40,000 kW

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MAN-Alpha FPP Brochure-4

MAN Alpha Fixed Pitch Propellers Complete with shafting and stern tube solutions MAN Diesel & Turbo is proud to present a Fixed Pitch Propeller (FPP) generation, which has been developed on the basis of the industry's state-of-the-art design and optimisation tools combined with the vast experience accumulated from more than 7,000 propellers. A long tradition and a proud propeller heritage date back to the first Alpha design, which was produced in 1902 and patented in 1903. Flexibility for covering efficiently any propulsion power requirement in the 4-40 MW range is our overall target. The optimised...

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MAN-Alpha FPP Brochure-5

Increased Propulsive Efficiency Hydrodynamic competences For maintaining and developing MAN Diesel & Turbo's position in the propulsion forefront, many resources are invested and the latest advanced design tools including e.g. CFD (Computational Fluid Dynamics), FEM (Finite Element Methods) and Topology Optimisation are deployed. To verify the calculations, MAN Diesel & Turbo cooperates with the world's leading test tanks and research institutes. Hydrodynamic design characteristics Operational advantages Maximised efficiency with due respect to controlled cavitation, pressure impulses, vibration...

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MAN-Alpha FPP Brochure-6

Hydrodynamic integration The perfectioned layout and hydrodynamic propeller integration will be optimised with the ships hull and any 'flow-guiding' devices placed before the propeller, e.g. Mewis Ducts, pre-swirl fins and vortex-generators. After the propeller, the optimisation will consider integrated rudder bulbs, high-efficiency rudders, post-swirl fins or similar.

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MAN-Alpha FPP Brochure-7

Fuel Savings and Low Noise Innovative Kappel propeller blade designs Optimisation: More MAN Alpha Fixed Pitch Propeller design solutions are ready – all the way from propellers based on the very advanced and unique Kappel tip fin design to conventional blade designs. Nature of optimisation parameters Lower speed and larger propeller diameter of the Kappel propeller compared to conventional Larger diameter and few propeller blades Lower pressure impulses and smaller clearance to Kappel and G-type engine example the ship's hull – offer the deployment of a larger longer stroke and lower engine speed...

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MAN-Alpha FPP Brochure-8

Scale model 1:28 – of a 6.4 metre MAN Alpha Fixed Pitch Propeller with Kappel blades output, specified MCR : 10 000 kW Average engine load: 80% Operating hours per year: 6 000 Fuel price (USD/ton): 650 Fuel savings from Kappel propeller efficiency improvement examples of 3, 4 and 5%

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MAN-Alpha FPP Brochure-9

Reliable Propeller Design Mechanical robustness and safe handling Less is more: The monoblock hub design is designed and simplified with due consideration to the propeller/shaft torque, material properties and weight. The MAN Alpha Propeller reliability and durability have always been very high, and the latest FP Propeller design follows that philosophy. Mechanical design characteristics Robust approach – with ample design margins As standard, the propeller material is specified as G-CuAl10Ni. Other material available upon request the complete system's torsional response Compact hub/blade root...

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MAN-Alpha FPP Brochure-10

Sturdy Simple Safe Reliable Installation and handling features for yards Hydraulic press-fit assembly of propeller and shaft Simple and safe handling is ensured during assembling at the building yard – and later at dismantling and assembling upon planned class dockings. Operational advantages High reliability with few components Reduced bearing loads due to low weight Small hub dimensions resulting in high efficiency Pitch distribution balanced for astern efficiency Service and inspection friendliness.

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MAN-Alpha FPP Brochure-11

Avoid Technical and Economical Risk The VibraSafe concept completes propulsion solutions The nature of vibrations to be dealt with in complete propulsion system solutions The vibration aspects inherent to complex mechanical systems like a complete propulsion plant can lead to potential problems ranging from annoyance during operation up to disastrous failures if not properly dealt with during the design phase. None of these potential problems can be solved by any single supplier of the individual components, but must be treated in holistic manner in the early project phase – before contractual...

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MAN-Alpha FPP Brochure-12

VibraSafe – modification of key parameters The VibraSafe concept ensures, that the propulsion system structural vibrations are minimised by optimising the complete plant by various steps including two-stroke engine uneven firing sequences, propeller blade number or phasing of propeller and firing order. Torsional vibrations An MAN Alpha FPP shafting and propeller system will be optimised, adjusted and documented to ensure safe operation. The optimisation will be done by prop- Torsional vibrations er modifications to the main engine tuning or shaft line dimensions – taking the total cost structure...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.