Catalog excerpts
Engineering the Future - since 1758.
Open the catalog to page 1MAN Alpha CP Propellers A high-efficient VBS Mk 5 generation MAN Diesel & Turbo is proud to present a high-efficient VBS propeller generation, which has been developed on the basis of the industry's state-of-the-art design tools combined with the vast experience accumulated from more than 7,000 propellers. A long tradition and a proud propeller heritage date back to the first Alpha CPP design, which was produced in 1902 and patented in 1903. Flexibility for covering efficiently any propulsion power requirement and CP Propeller application is the overall product target for MAN Diesel &...
Open the catalog to page 3Advanced Hydrodynamics The basis for increased propeller efficiency For maintaining and developing MAN Diesel & Turbo's position in the propulsion forefront, many resources are invested and the latest advanced design tools including e.g. CFD (Computational Fluid Dynamics), FEM (Finite Element Methods) and Topology Optimisation are deployed. To verify the calculations, MAN Diesel & Turbo cooperates with the world's leading test tanks and research institutes. Hydrodynamic design characteristics of Mk 5 Operational advantages Increased propeller efficiency is translated into sav- afterpart and...
Open the catalog to page 4The VBS Mk 5 propeller – medium-size 1,020 mm hub diameter
Open the catalog to page 5Mechanical Optimisation Even higher operational reliability Less is more: The new hub design is simplified with approx. 40% fewer parts. The MAN Alpha Propeller reliability and durability have always been very high, and the Mk 5 design extends that design philosophy. Additionally, the overall weight has been reduced for less impact on strut and stern tube bearing loads. Mechanical design characteristics Robust approach – with ample design margins reduction of 15% – ensuring a well-balanced load Material fatigue levels calculated for a 30 year lifetime, considering all possible external...
Open the catalog to page 6Novel blade and blade foot design features ■ The 'multi-radius-fillet' design reduces the blade weight by approx. 4% and contributes to a higher cavitation inception speed ■ The optimised hub/blade interface allows for higher propulsion power densities. Operational advantages ■ Low wear rates and a very long lifetime ■ Higher reliability with fewer components ■ Reduced bearing loads due to lower weight ■ Smaller hub dimensions resulting in higher efficiency ■ Large pitching range and great manoeuvrability ■ Increased service and inspection friendliness.
Open the catalog to page 7Electro-Hydraulic Pitch Setting Precise manoeuvring and propeller control Control is crucial: Safe and accurate propulsion management all the way – from the navigator's finger tips to the propeller tips. Any pitch manoeuvring order given from one of the control consoles is translated into electrical signals, governing the hydraulic servo oil via the oil distribution unit to the CPP servo cylinder for pitch setting.
Open the catalog to page 8The new ODF for the Mk 5 propeller design includes a unique 100% linear feedback system – a contact-less ultrasonic design with no use of linkage bars. No wear and no hysteresis in feedback. Servo oil working pressure up to 90 bar Shaft-mounted ODS unit for low speed plants A new, very compact ODF oil distribution unit – for An oil distribution unit – specifically tailored to shaft gearbox mounting – has been developed for the VBS installation in direct coupled low speed engine plants Mk 5 propellers. A short and very robust unit with is also part of the VBS Mk 5 programme. 20% fewer parts...
Open the catalog to page 9Propulsion Package Layout The perfect match begins with the propeller COPS – a unique layout tool COPS is an abbreviation for Computerised Optimisation of Propulsion Systems. MAN Diesel & Turbo's COPS expert system ensures better and more accurate pre-optimisation of hydrodynamic/mechanical aspects – with additional consideration to e.g. statistical data, PTI/PTH, torsional vibration calculations and more. The new VBS Mk 5 range offers excellent coverage of any propeller demand 20 hub sizes will range from 600 mm and up to 2,150 mm, corresponding to an approx. power range of 1,000-40,000...
Open the catalog to page 10The propellers are prepared for biodegradable servo and lube oils. The servo oil and lube oil systems are adapted to both biodegradable oils and ordinary mineral oils. Switching from one type to the other is possible without any requirements for component changes Tailored propeller systems and plant solutions: Efficient and compact propulsion packages with an even shorter required installation length, e.g. due to the new ODF oil distribution unit, are shown in the above installation with a Renk gearbox and an MAN 8L32/44CR propulsion engine. Special options for special requirements MAN...
Open the catalog to page 11Unique Service Features Propel the new VBS Mk 5 way ahead Benefits for shipowners and operators The hub is completely serviceable with the propel- The new propellers have been developed with a ler installed in the ship. No need for shaft/coupling number of inherent service, inspection and exchange flange dismantling, shaft pulling and removal of the features – including the unique possibility of inspect- ing/repairing all of the hub interior parts with the pro- Possibility for check/inspection and replacement of internal parts without removing the propeller blades pellers placed in-situ....
Open the catalog to page 12World Class Propeller Service Wherever you are operating PrimeServ's worldwide service support For propellers, as well as for engines, gearboxes With more than 150 PrimeServ service stations and and control systems – PrimeServ provides: service partners worldwide, plus a growing network Prompt delivery of high-demand spare parts within 24 hours of PrimeServ Academies, the MAN Diesel & Turbo organisation is highly committed to expanding and de- Fast, reliable and competent customer support veloping the most efficient and accessible after-sales Ongoing training and qualification of service...
Open the catalog to page 14Propeller repair and reconditioning Propeller maintenance concepts MAN PrimeServ carries out repair and reconditioning To ensure the long-term peak performance and reli- services for all of the MAN Diesel & Turbo products at ability of your MAN Alpha propeller and Alphatronic an attractive price negotiated case by case. propulsion control system, MAN Diesel & Turbo can offer extended packages with after-sales services for Propeller retrofit packages A wide range of propeller retrofit and upgrade solutions are offered for your existing fleet. Take advan- A service package will typically...
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