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Lewmar Catalogue 2014

Lewmar Catalogue 2014
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Lewmar Catalogue 2014

Product catalog summary
Introduction
Lewmar, founded in 1946, specializes in high-quality marine equipment to enhance boating experiences. Their UK-manufactured products include hardware, winches, hydraulics, windlasses, anchors, thrusters, steering systems, hatches, and portlights, suitable for various boat sizes.
Windlasses
Lewmar offers diverse windlasses for different boat sizes, including the CPX Vertical, Captive Reel, V-Series Vertical, and Horizontal Windlass. Selection depends on boat size, anchor rode length, and pulling power. Safety guidelines stress securing the anchor rode and avoiding windlass use for towing or lifting people.
Anchoring
A guide helps select the right windlass based on boat length and displacement, emphasizing securing the anchor rode to a strong point.
Thrusters, Hatches & Portlights, Winches, Hydraulics, Hardware, Steering, Navtec Retail
These sections detail specifications and features of Lewmar's products, ensuring compatibility and performance for various marine applications.
Product Highlight: TotalCote
TotalCote is a versatile marine maintenance product that protects, cleans, seals, and lubricates, being environmentally friendly and effective against rust and corrosion.
Conclusion
Lewmar's commitment to quality and innovation is evident in their extensive range of marine equipment, designed to enhance the boating experience by providing reliable and efficient solutions.
Specifications Overview
The document provides detailed specifications for windlasses and capstans, including motor supply voltage, motor power, maximum pull, working load limit, maximum line speed, normal current draw, and circuit breaker requirements.
Pro-Series and Pro-Fish Windlasses
Specifications for Pro-Series 700 and 1000 models, and Pro-Fish 700 and 1000 models, include chain and rope compatibility, motor power, and operational parameters.
H-Series Windlasses
H2 and H3 models feature a robust horizontal worm motor-gearbox, designed for boats up to 14m, with built-in dual-direction contactors, breakers, and rocker switches.
C-Series Capstans
Electric and hydraulic specifications are provided for C-Series Capstans, featuring a WARP™ finish drum to reduce rope wear.
Accessories and Kits
Various accessories and kits are listed, including conversion kits, rope guard and control arm upgrade kits, manual recovery kits, and gypsy kits.
Control and Remote Systems
Wireless remote control kits and chain counters enhance windlass operation and monitoring.
Installation and Maintenance
Emphasizes ease of installation and minimal maintenance requirements for windlasses and capstans.
Kit Components and Specifications
Includes a console with a sensor plug, a base station, a grey sensor with a 2m cable, a magnet, motor load sensor terminators, and installation instructions.
Sensor and Cable Options
Various sensor extension cables and accessories are available, including dual instrument cables and T-junction connectors.
Anchor Specifications
Details several anchor types, including Delta®, C.Q.R.®, Claw, and DTX anchors, constructed from high-grade materials for high tensile strength and reliability.
Anchor Accessories and Selection Guide
Provides a range of anchor accessories and a selection guide based on anchor weight and boat length.
Overview: The document provides detailed specifications and descriptions of various marine equipment and accessories, focusing on anchor systems, thrusters, and related components.
Anchor Systems:
  • Rodes and Chains: Designed to minimize corrosion with welded high-strength construction.
  • Bow Rollers: Made from 304 stainless steel for easy anchor deployment and retrieval.
  • Chain Stoppers and Safety Straps: Secure the anchor chain, relieving the windlass from holding high loads.
  • Devil's Claw/Roller/Stopper Units: Hold the anchor load and prevent chain movement during transit.
Thrusters:
  • TT Electric Thrusters: Available from 1.5kW to 15kW, featuring high-performance 5-blade propellers.
  • Swing Retracting Thrusters: Equipped with waterproof connectors and corrosion-resistant mechanisms.
  • Hydraulic Thrusters: Provide enhanced vessel maneuverability and increased thrust.
  • Custom Thrusters: Suitable for vessels up to 150 feet, offering unique swing and vertical retracting options.
Installation and Control:
  • Thruster Sizing: Factors include thruster position, boat size, type, and shape.
  • Controllers: New range of thruster controls offers tactile feedback and easy installation.
  • Accessories: Include automatic battery switches, cable specifications, and joystick controls.
Specifications:
  • Thruster Models: Lists multiple thruster models with specific power ratings and voltage requirements.
  • Materials: Gearbox materials include composite, bronze, aluminium, and stainless steel.
  • Fuses and Holders: Various fuse ratings and corresponding holders are specified for different thruster models.
Installation and Accessories:
  • Cable Specifications: Standard and accessory loom lengths range from 2m to 22m.
  • Thruster Tunnels: Available in GRP and steel, with various diameters and lengths.
  • Stern Kits: Designed for complete control with both bow and stern thrusters.
Recommendations and Best Practices:
  • Corrosion Resistance: Injection moulded hinge mechanisms with teflon coated ring seals.
  • Custom Solutions: Customised flange versions and conversion boxes are available.
Control Options:
  • Various control panels and remote controls are available, including touch panels and joystick panels.
Hydraulic Thrusters:
  • Hydraulic versions offer increased thrust and flexibility, powered by main engines or generator PTO driven pumps.
Vertical Retracting Thrusters:
  • Suitable for vessels up to 164ft, these thrusters retract into the hull when not in use.
Custom Thrusters:
  • Designed for larger vessels, providing additional control in challenging conditions.
Hatches & Portlights:
  • Lewmar offers a range of hatches and portlights for various vessel sizes, focusing on light and ventilation control.
CE Regulations Overview:
The CE Regulations apply to boats up to 24 meters in length sold in the EU, serving as a global guide for small craft.
Lewmar Hatch Range:
  • Flush Hatch: Offers a sleek, modern look with watertight EPDM seals.
  • Flush Hatch 3G: An updated version with a lower frame-mounted seal.
  • Low Profile Hatch: Features soft styling, suitable for powerboats and sailboats.
  • Medium Profile Hatch: Ideal for larger offshore yachts.
  • Ocean Hatch: Offers ultimate protection with classical styling.
  • Pilot Hatch: Designed for wheelhouse or cockpit canopy use.
  • Flybridge Hatch: Customizable for use between flybridge and aft deck.
  • Washboard Hatch: Features lockable panels and optional air vents.
Technical Specifications:
Detailed dimensions and specifications are provided for various hatch sizes.
Installation and Compliance:
Hatches should be installed on flat surfaces with specific tolerances.
Overview: The document provides detailed specifications and options for various types of hatches and portlights manufactured by Lewmar.
Specifications: Each hatch and portlight model is described with specific measurements for overall dimensions, cut-out dimensions, and material thickness.
Procedures: Maintenance instructions are provided, indicating that acrylic or seals can be replaced by sliding the frame apart.
Standards and Recommendations: The document specifies that hatches should be fitted to flat surfaces with a maximum tolerance of ±1mm.
Options and Customization: Various customization options are available, including different acrylic colors, frame finishes, and lid-support mechanisms.
Key Features: Features such as friction levers, anodized aluminum frames, and unique sealing systems are highlighted.
Accessories: The document lists available accessories, including telescopic stays, retro-fit lock and key kits, and vents.
Conclusion: Lewmar offers a comprehensive range of hatches and portlights with various customization options.
Overview of Lewmar Winch Range:
The document provides detailed information on various winch models offered by Lewmar, highlighting their features, specifications, and applications.
Ocean Self-Tailing Winches:
These winches are available in sizes 16 to 65 and are noted for their easy servicing without the need for tools.
EVO® Winch:
Available in sizes 6 to 80, the EVO® winch range offers easy servicing, multiple styles and finishes, and a 7-year warranty.
REVO® Winch:
Available in five sizes, these winches use proven internals from the EVO® range.
Electric Winches:
These can be purchased complete or as retrofit kits, featuring push-button power control and manual override.
Hydraulic Winches:
Ideal for crafts over 15m, these winches offer minimal space and weight requirements.
Custom Winches:
These winches offer cutting-edge performance, a wide range of finishes and styles, superior strength, and easy servicing.
Pedestal Systems:
Featuring a lightweight I-beam carbon shell and unique belt drive for maximum efficiency.
Line Management System:
This system is up to 25% lighter than previous models, offering up to 3-speed options.
Winch Handles:
The award-winning OneTouch handle offers easy one-handed removal.
Specifications and Technical Details:
The document includes detailed specifications for various winch models.
Overview: Lewmar's Ocean Self-Tailing Winches are renowned for their classic styling and ease of use.
Specifications: The winches come in Alloy Grey and Chrome Bronze finishes, with varying gear and power ratios.
Electric Conversion: An upgrade kit is available to convert manual winches to electric models.
Mounting Instructions: Specific screw sizes and patterns are provided for each winch model.
Servicing Procedures: Regular servicing is crucial for safety and performance.
Maintenance Tips: Use fresh water for cleaning, avoid abrasive cleaners, and use light engine oil for lubrication.
Winch Maintenance Kits: Lewmar offers a range of spares and service kits.
REVO™ Backwinding Winch: This range allows for electric operation with simple button controls.
EVO® Electric Winches: These winches offer push-button operation with manual override.
Custom Electric Winch Options: Various models and finishes are available.
Overview: The document provides detailed specifications and features of Lewmar's winch products.
Specifications: The document lists different winch models with their respective circuit breaker ratings, voltage options, and part numbers.
Electric Load Sensing (ELS): ELS technology is featured in the EVO® electric winch range.
Mounting Instructions: Detailed mounting instructions are provided for various winch sizes.
Hydraulic Winches: Lewmar's hydraulic winches offer integrated engineering for boats over 15m.
Custom Winches: Lewmar offers customization options for winches.
Key Features: The document emphasizes the benefits of Lewmar winches.
Overview: The document provides detailed specifications and features of Lewmar Racing Winches.
Specifications: The document lists various models of winches with their gear ratios, power ratios, weights, and dimensions.
Features: Key features of Lewmar Racing Winches include aluminum and carbon fiber construction.
Technological Advancements: The winches incorporate the latest Finite Element Analysis (FEA) and simulation software.
Pedestal Systems: Lewmar offers pedestal systems that are optimized for stiffness and efficiency.
Drive Systems: The document details the drive systems, including drive shafts and gearboxes.
Captive Winch Line Management System: This system offers safe, remote-controlled line handling and storage for large yachts.
Conclusion: Lewmar Racing Winches are engineered for top-tier racing performance.
OneTouch Winch Handle
The OneTouch Winch Handle is designed for easy, one-handed operation.
Specifications
Various models are available, including 200mm and 250mm alloy handles.
Lewmar Winch Handles
These handles are made from durable, lightweight alloy.
Titan Winch Handles
Constructed from strong composite materials, these handles are lightweight and float if dropped overboard.
Hydraulic Systems
Lewmar offers hydraulic systems for various yacht functions.
Commander Hydraulic Power Systems
The Commander series offers flexible, modular hydraulic power solutions.
Custom Commander Systems
Lewmar provides custom hydraulic systems with integrated power packs and reservoirs.
Pump Drives and Control Systems
Lewmar designs pump drive systems for efficient power management.
Conclusion
Lewmar's range of winch handles and hydraulic systems are designed for performance and reliability in marine environments.
Hydraulic System Control
The document outlines the control systems for hydraulic systems on yachts.
Hydraulic System Specifications
The document provides detailed specifications for various components of a hydraulic system.
Case Study
A case study is presented for a typical hydraulic system on a yacht.
Hardware Overview
The document details Lewmar's range of hardware products.
Purchase Systems
The document explains the need for purchase systems to multiply human force.
Technical Reference
A technical reference section provides guidance on selecting the right block size and load.
Control Blocks
Lewmar's Control Blocks are highlighted for their lightweight, high-strength, and impact-resistant design.
Overview: The document provides detailed specifications and descriptions of various types of blocks used in sailing and marine applications.
Specifications: The document lists numerous part numbers, each associated with specific sheave diameters, working load limits, and weights.
Key Features: - Stainless steel balls and ball grooves to prevent deformation and maintain performance.
Applications: These blocks are suitable for various marine applications.
Additional Information: The document also provides information on suitable snap shackles, cleats, and pad eyes.
Performance Insights: Synchro blocks are highlighted for their superior efficiency.
Overview: This document provides detailed specifications and guidelines for various marine hardware components designed by Lewmar.
Specifications:
  • Shackles and Blocks: Designed for line handling on sailboats.
  • Snatch Blocks: Available in sizes 1, 2, and 3.
  • High Load Racing Runner Blocks: Feature impregnated composite bearings.
  • Pad Eyes: Designed for leisure marine use.
Installation and Usage Guidelines:
  • Block Upstands: Ensure alignment to expected loads.
  • Traveller Systems: Various systems are available for different yacht sizes.
Recommendations:
  • Ensure proper alignment and installation of all components.
  • Consult product manuals for detailed information.
  • Contact Lewmar for custom hardware requirements.
Conclusion: Lewmar provides a comprehensive range of marine hardware solutions tailored for sailboats.
Introduction
The document provides detailed specifications and descriptions of Lewmar's HTX Traveller Range and associated hardware.
Beam and Sliding Bolt Tracks
Beam tracks are used for spanning cockpits and companionway hatches.
HTX Traveller Range
The HTX Traveller Range complements the HTX Block Range.
Specifications of HTX Size 1 & 2 Cars
These cars are available in different sizes with varying working load limits.
Hardware and Accessories
The document lists various hardware components.
Track Specifications
HTX tracks are designed for situations where through-deck fixing is not possible.
Custom Yacht Systems
Lewmar offers custom yacht systems tailored to individual requirements.
On Deck Control Systems
These systems are suitable for yachts ranging from 21m to 47m.
Clutches
Lewmar's clutches feature a Domino mechanism for better grip.
Clutch Selection Guide: The document provides a detailed guide for selecting clutches based on boat length and application.
Hardware Specifications: Detailed specifications for DC1 and DC2 rope clutches are provided.
Organisers and Cleats: The document describes organisers with bushed sheaves and stackable options.
Steering Systems: Lewmar's steering systems are highlighted, showcasing a range of wheels, pedestals, and accessories.
Pedestals and Accessories: Information on Lewmar pedestals, including their construction from modern composites, is provided.
Enguard Pedestal
The Enguard pedestal is designed to minimize the footprint on the deck.
Royale Pedestal
The Royale pedestal is an evolution of the console style.
Integra Pedestal
The Integra pedestal is the latest in Lewmar's integrated steering systems.
Bavaria Pedestal
Custom designed for Bavaria twin helm yachts.
Pedestal Accessories
Lewmar offers a range of accessories including the 135 Compass.
Helm Pod
The Helm Pod is designed for various cockpit configurations.
Steering Systems
Lewmar provides a range of steering systems including Constellation wire steering.
Overview of Steering Systems:
The document outlines three mechanical steering concepts for boats.
Constellation™ Systems:
Constellation™ offers a range of wire steering systems for vessels up to 18m/60'.
Constellation™ Open Wire Systems:
Designed for aft cockpit yachts.
Constellation™ Wire-in Conduit Systems:
Preferred for center cockpit yachts.
Constellation™ Chain & Wire Accessories:
The document provides specifications for chain kits and quadrants.
Cobra™ Steering Systems:
Cobra™ systems are known for their performance and reliability.
Cobra™ Installation Guidelines:
Guidelines for Cobra™ system installation are provided.
Conclusion:
The document provides detailed specifications and guidelines for the installation and operation of Constellation™ and Cobra™ steering systems.
Specifications:
The document outlines the specifications for the Cobra™ and Mamba™ steering systems.
Procedures:
Installation procedures include mounting levers to the starboard side.
Norms and Standards:
The systems are CE certified.
Recommendations:
For installations where the rudder rake exceeds 25°, the BG series of gearboxes is recommended.
Key Components and Parts:
The document lists various components such as rack & pinion base units.
Gearbox Options:
The Mamba™ system offers different gearbox options.
Autopilot Drives:
The document discusses the integration of autopilot drives with the steering systems.
Additional Information:
Custom configurations and detailed dimensions are available upon request.
Steering Systems
  • Lewmar offers sprockets for steering systems in steel or stainless steel.
  • These systems provide up to 2432Nm/1794ft.lb of torque.
  • Graphical data is provided to determine the correct sprocket size.

Rudder Bearing Solutions
  • Lewmar provides rudder bearings in plain roller and self-aligning roller types.
  • Upper and lower bearings are made from anodised 6082 aluminium.
  • Installation guidelines suggest positioning lower bearings above the waterline.

Navtec Retail Products
  • Navtec offers rigging and hydraulic solutions.
  • Swageless terminals are easy to install and ideal for emergency repairs.
  • Shackles are available in different styles.

Additional Products
  • Navtec Supersnap shackles are crafted from heat-treated stainless steel.
  • Rig Rap waterproof bonding tape and other accessories are available.
See more

Catalog excerpts

Lewmar Catalogue 2014-1

Marine Equipment Guide Edition 14

 Open the catalog to page 1
Lewmar Catalogue 2014-2

Introduction & Contents Since 1946, Lewmar has dedicated itself to making spending time on the water as easy and stress-free as possible; designing and manufacturing innovative and reliable products of the highest quality. With a portfolio of hardware, winches, hydraulics, windlasses, anchors, thrusters, steering systems, hatches and portlights to suit every boat from the smallest day fisher to largest mega-yacht, Lewmar can supply a complete solution whatever your project and requirements. Quality remains at the heart of everything we do. The manufacture of our products takes place within our...

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Lewmar Catalogue 2014-3

4. Hatches & Portlights Pages 61 - 84 9. Navtec Retail Pages 209 - 216 Solaris 72DH

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Lewmar Catalogue 2014-4

Lewmar’s TotalCote is the new go-to product for almost any marine maintenance requirement. TotalCote protects, displaces, cleans, seals, penetrates and lubricates. Use it on everything from seized bolts to your block and traveller car ball bearings to your luff groove. TotalCote will reduce friction and offer a long-term barrier against rust and corrosion. Formulated solely from naturally occurring products, TotalCote is incredibly effective yet safe to the environment and sensitive marine eco-systems. Part Number : 19701700 (box of 12) Single cans available at your local retailer.

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Lewmar Catalogue 2014-5

At Lewmar, we think about what makes boaters’ lives easier, and bring those ideas to life in our products. We aim to relieve the aching muscles that often come with anchoring and give you more confidence when docking. That’s why each windlass we bring to the market is made of the finest quality materials and engineered for excellence.

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Lewmar Catalogue 2014-6

Lewmar Anchor Windlass Range Page 10 Captive Reel Windlass ■■ Rode stowage without the need for a locker ■■ High quality materials and construction ■■ elf locking – no need for cleat or S chain stopper ■■ Level-wind technology prevents spooled line bunching ■■ ully remote operation – can be deployed and F retrieved from the helm ■■ All stainless steel 316 chassis Page 11 CPX Vertical Windlass ■■ 5% lighter than comparable 1 all-stainless windlass ■■ Minimum parts enhances reliability ■■ Available in Size 0 and Size 1-4 ■■ leek styling complements Lewmar S V-Series Range Page 15 V-Series Vertical...

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Lewmar Catalogue 2014-7

Easy anchoring starts with a Lewmar windlass Whether you own a small fishing boat, a 160ft cruiser or a mid-size sailboat, Lewmar has a windlass designed to fit your exact needs. Each one is crafted with durability, convenience and affordability in mind. Both our vertical and horizontal designs are sleek and attractive to complement your boat. Windlass selection guide BOAT LENGTH OVERALL Many parameters have to be taken into account when selecting a windlass, such as displacement, windage, anchor weight etc. In the above chart the boat length corresponds to a vessel with average displacement....

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Lewmar Catalogue 2014-8

1. Windlasses How to choose the right windlass for your boat In order to select the correct windlass for your boat, three questions should be answered: Horizontal Windlass 1 What size windlass would best suit my boat? Use our windlass selection chart found on page X to determine the general size of the windlass to be fitted to your boat by using length and displacement. Available Fall 2 ow long is the anchor rode I wish to use, and will the H windlass put the entire rode into my locker? Examine the depth of the anchor locker to determine the fall that is available. The fall is the vertical distance...

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Lewmar Catalogue 2014-9

Windlass & Anchoring Know-How Please see your owner's manual for complete installation diagrams. Vertical Windlass Battery Vertical Windlass Cleat Anchor Rode Chain Stopper Circuit Breaker Rocker Switch Up/Down Contactor Chain counter Remote Control Up & Down Switches Horizontal Windlass Rope/Chain Splice Horizontal Windlass Anchor Rode Rocker Switch Up/Down Contactor Circuit Breaker Anchor Shackle Delta Anchor Locker Hatch Chain Stopper Bow Roller Specify your Windlass J Deck Unit Motor Gearbox ■ Electric/hydraulic specification ^ Gypsy ■ Chain specification Switch kit and accessories...

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Lewmar Catalogue 2014-10

Captive Reel Windlass CRW400 Lewmar's new CRW400 windlass represents a step-change in engineering and design for small boat windlasses. Built around a stainless steel chassis with composite bearing technology and a robust UV-stabilised ABS shell, the CRW400 is salt-water resistant and suitable for boats up to 30ft. Rode stowage without the need for a locker Self locking - no need for cleat or chain stopper Fully remote operation- can be deployed and retrieved from the helm High quality materials and construction Level-wind technology prevent spooled line bunching All stainless steel 316 chassis...

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Lewmar Catalogue 2014-11

CPX0 Vertical Windlass Lewmar's CPX0 anchor windlass is aimed at the ever increasing number of smaller craft fitting powered units. The CPX0 fills the gap at the smaller end of the CPX range for boats between 24ft and 36ft. The CPX0 feature the tried and tested worm-wheel gearbox architecture and use quality materials throughout - hard anodised aluminium for the base and cast stainless steel for the gypsy top cap and chain pipe cover. ■ Lightweight design ■ Dual chain gypsy ■ 500W or 700W motors ■ Highly reliable gearbox design 6/7mm, 1/4" dual chain and 8mm, 5/10" gypsy options Stainless...

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Lewmar Catalogue 2014-12

CPX Vertical Windlass Lewmar's CPX vertical lightweight windlass range compliments the current V Range. CPX windlasses feature the tried and tested worm-wheel gearbox architecture and use quality materials throughout - hard anodised aluminium for the base and cast stainless steel for the gypsy top cap and chain pipe cover. ■ 15% lighter than comparable ■ all-stainless windlass Highly reliable, light weight, high performance windlass ■ New architecture with reduced parts ■ Easier to service ■ IP68 motor gearbox available on request CPX1/2/3 Complete Kit CPX Gypsy Only PART NUMBER Gypsy Only Gypsy...

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Lewmar Catalogue 2014-13

CPX1/2/3/4 Specify your Windlass |l| Deck Unit |6| Switches & Accessories Refer to p34-38 for more information Chain counters Wireless remote control

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All LEWMAR catalogs and brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.