Introduction
Lewmar, established in 1946, is a prominent manufacturer of marine equipment, offering a wide range of products such as hardware, winches, hydraulics, windlasses, thrusters, hatches, portlights, steering, and Navtec rigging. The company emphasizes quality and performance, ensuring new designs integrate seamlessly with existing products.
Solar Hatch
The Solar Hatch is designed to generate sustainable energy on board, featuring a clear deck without visible solar panels. Two Size 44 Solar Hatches can recharge 25% of a yacht’s battery in 5 days and a smartphone in 5 hours via USB. It trickle charges the boat’s batteries and is easy to install and retrofit.
REVO™ Backwinding Winch
The REVO™ winch offers electrically-operated backwinding for easy sail trimming. It is available in five sizes (40 to 65) and can be upgraded from a standard electric EVO® winch. It features simple two-button operation and manual operation with a winch handle.
Navtec TFC™ Rigging
Navtec TFC™ Rigging is a carbon fibre rigging solution made from high modulus thermoplastic carbon fibre composite, weighing one-third of equivalent rod rigging, offering extended lifespan and increased durability, and is compatible with existing rod rigging setups.
Anchoring & Docking
Lewmar offers a range of anchoring and docking solutions, including the CPX Vertical Windlass, V-Series Vertical Windlass, Horizontal Windlass, and various anchors like Delta®, C.Q.R.®, and Claw anchors.
Windlass Selection GuideSelection should consider boat size, displacement,
anchor rode length, locker capacity, and required pulling power based on ground tackle weight.
Safety Recommendations
Secure the anchor rode to a strong point, motor up to the anchor while retrieving, and follow safety instructions. Do not use the windlass to hold the boat at anchor or for lifting people.
CPX Range Overview
The CPX Range is 15% lighter than comparable models, featuring a new architecture with fewer parts for easier servicing. It includes an alloy base, new styling, and a customer-focused design, ensuring reliability and performance.
CPX Models and Specifications
Details on CPX1 to CPX5 models, including motor specifications, max pull, working load limits, line speeds, current draw, circuit breaker requirements, and weights.
Additional Features
Water-resistant units, robust composite case, no maintenance required, and best motor protection against elements.
V700 Vertical Windlass
Features a 100% 316 stainless steel housing, motor protection, anchor lock, IP67 rating, and a 5-year warranty. Suitable for boats up to 10.5m, accepting 6mm and 7mm chains.
V1/V2/V3 Vertical Windlasses
Features rope-chain gypsy, manual chain release, cone clutch, and optional manual override motor gearbox. Suitable for boats up to 14m with FastFit™ option for quicker installation.
V4/V5 Vertical Windlasses
Suitable for boats up to 22m, featuring rope-chain gypsy, cone clutch, manual free fall, and robust drive train. Available in electric and hydraulic specifications.
V6 Vertical Windlass
Designed for boats up to 24m, featuring an all-stainless steel deck unit, powered and manual chain release, available in 24V and hydraulic power options, Lloyd's Type Approved.
Specifications
Details on V6 to V12 models, Pro-Sport, Pro-Series, and Pro-Fish, including motor power, voltage, max pull, line speed, and weight.
Gypsy Kits and Chain Descriptions
Various gypsy kits for different chain sizes, including DIN 766 and ISO G4 standards, with specific part numbers.
Accessories and Additional Features
Control arm kits, manual recovery kits, brake controls, cables, and Devil's Claw chain stoppers.
Recommendations
Use remote chain pipe versions for certain models and guidance on cable sizes for optimal performance.
Ignition Protected TT Thruster OverviewDesigned for safe installation in boats exposed to gasoline fumes, compliant with ISO 8846 standards, featuring water resistance, durable composite housing, pre-installed control and power cables, and an electric motor with auto-shutoff thermal sensor.
Specifications
Power options from 2.0 kW to 15 kW, voltage options of 12V, 24V, and 48V, with models like 140TT, 185TT, 250TT, and 300TT.
Accessories
Fuse holders, connecting leads, control panels, automatic battery switches, and switch boxes.
Thruster Tunnels and Custom Thrusters
High-quality GRP tunnels and custom thrusters, including vertical retracting and swing retracting hydraulic thrusters.
Hatches & Portlights
Range of hatches including Flush, Low Profile, Medium Profile, Ocean, and Pilot Hatches, each designed for specific applications and vessel types.
Conclusion
The document provides comprehensive details on Lewmar's range of thrusters and accessories, emphasizing safety, reliability, and performance, along with a variety of hatches catering to different vessel needs.
Cut Out Dimensions and Deck Thickness Requirements
Specifications for hatches, not fitting Ocean, Rollstop, or Superhatch models.
CE Regulations
Applicable to craft up to 24m in length sold in the EU, with design categories based on usage and propulsion. Lewmar hatches and portlights are for Design Category A or B.
Lewmar Portlight Range
Includes Flush Mitre, Stainless Steel, Standard, and Atlantic Portlights, each with specific features and CE approval.
Specifications and Installation
Portlights should be fitted to a flat surface with a maximum tolerance of 1mm, with maximum hull thickness varying by type.
Portlight Accessories
Flyscreens and fastenings available for various portlight sizes.
Overview of Lewmar Winch Range
Comprehensive overview of Lewmar's winch offerings, highlighting various types and features for different sailing needs.
EVO® Winch
Available in sizes 6 to 80, offering multiple styles and finishes, with simple servicing, a 7-year warranty, and options for manual or electric operation.
Winch Handles
Award-winning OneTouch winch handles for easy one-handed removal, lightweight and corrosion-resistant.
Electric Winches
Available complete or retrofitted, featuring push-button power control, manual override, and ELS control options.
Hydraulic Winches
Designed for larger crafts over 15m, offering minimal space and weight requirements, quiet operation, and manual override capabilities.
Line Management System
Up to 25% lighter than previous models, offering up to 3-speed options and an emergency high-load release feature.
Winch Selection Guide
Assists in selecting the appropriate winch based on yacht size and sail area, emphasizing dynamic sail loads.
Technical Specifications
Detailed specifications for various winch models, including gear ratios, power ratios, weight, and dimensions.
Maintenance Procedures
Winches should be stripped, cleaned, and re-lubricated two to three times during the active sailing season, with a complete strip at the end of each season.
External Cleaning
Regular washing with fresh water and occasional use of non-abrasive cleaners for chromed and stainless steel winches.
Servicing Winches
Components should be cleaned in a paraffin bath or with a paraffin-soaked cloth, avoiding inappropriate cleaning agents on plastic components.
Lubrication
Use light engine oil for pawls and a light smear of winch grease on ratchet tracks, gear teeth, and bearings.
Assembly and Mounting
Re-assemble winches in reverse order of dismantling and ensure correct function.
Winch Components
Includes parts like Top Cap, Feeder Arm, Collet, Drum, Roller Bearing Assembly, etc.
Winch Spares and Maintenance Kits
Lewmar provides a range of spares and maintenance kits, including pawl springs and grease.
Captive Winch Line Management System
Designed for yachts 24m to 91m, offering remote-controlled line handling and storage.
Specifications
Details on models like CW2500 to CW18000, including maximum line pull, speed, flow rate, and pressure specifications.
Racing Winches
Used in premier races, featuring lightweight materials, superior strength, and custom options.
Grand Prix Racing Winches
Use aerospace materials for maximum efficiency, available in various configurations.
Overview
Comprehensive overview of Lewmar's hydraulic systems and hardware solutions for yachts, emphasizing efficiency, reliability, and customization options.
Hydraulic Systems
Lewmar's Custom Commander Systems are highlighted for their space-saving design and dual functionality.
Pump Drives
Details on different pump drive systems, including Main Engine Drives, Gearbox Drives, and Generator Drives.
Control Systems
Options range from basic systems to advanced PLC and Field Bus networks.
Hardware
Lewmar's hardware solutions, including Synchro and HTX block ranges, are designed for high efficiency and durability.
Case Study
A typical hydraulic system for a 60-70ft yacht is described, showcasing the integration of a Commander 400 system.
Conclusion
Lewmar's systems and hardware are engineered for optimal performance and reliability, with a focus on customization.
Overview
Detailed specifications and descriptions of various marine hardware components, focusing on blocks and footblocks.
Specifications
Details on block sizes, working load limits, materials, and installation procedures.
Procedures and Usage
Installation guidelines and applications for various sailing setups.
Standards and Recommendations
Recommended line sizes and maintenance guidelines.
Additional Features
Jamming Footblocks and Control Blocks for specific applications.
Conclusion
Comprehensive technical details and usage guidelines for Lewmar's range of marine blocks.
Specifications
Detailed specifications for racing blocks and footblocks, including working load limits and dimensions.
Procedures
Fitting details for stand-up blocks and selection guide for racing footblocks.
Norms and Standards
Use of high-performance materials for optimal bearing and line handling.
Recommendations
Choosing the right racing block based on specific needs.
Key Data from Tables
Comprehensive data on each block's specifications.
Additional Information
Availability of blocks in different finishes and custom skeletal block range.
Overview
Guide on selecting hardware for boats, focusing on track systems and mainsheet systems.
Track Systems
Details on Drilled Track, Beam Track, Sliding Bolt Track, and T-Track.
Mainsheet Systems
Specifications for Size 0 to Size 2 Mainsheet Systems.
Traveller Systems
Kits include all necessary components for assembling a standard system.
Specifications and Accessories
Detailed specifications for various car types and end stops.
HTX Traveller Range
Designed for boats up to 15 meters, featuring a Captive Ball Traveller.
Overview
Detailed specifications and descriptions of various hardware components used in marine applications.
Car Specifications
Details on Size 1 and Size 2 Torlon Ball (TB) Cars and Slide Rod (SR) Cars.
End Stops
Details on various end stop configurations.
Track Specifications
Specifications for HTX Tracks.
Accessories
Details on Torlon and Delrin Balls, Slide Rods, and Rubber Buffer Kits.
Custom Yacht Systems
On Deck Control Systems for large yachts.
Clutches
Features of Lewmar clutches, including variable geometry handle and domino grip pattern.
OverviewDetailed specifications and guidelines for Lewmar's rope clutches, organisers,
cleats, and steering systems.
Rope Clutches
Specifications for D1 and D2 clutches, including holding loads and installation notes.
Organisers
Specifications for Synchro and Ocean organisers.
Cleats
Specifications for Lewmar cleats, including working load limits and line sizes.
Purchase Systems
Guidance on selecting the appropriate system based on boat size and application.
Steering Systems
Range of steering systems, including wheels, pedestals, and instrument pods.
Key Recommendations
Ensure line and block compatibility, consider line deflection angles, and use appropriate fixings.
Mast Pod
Allows installation of up to four instruments at the mast, designed to fit various mast sizes.
Instrument Pods
Details on Helm Pod, Flex Mount, Classic Pod, and Deck Pod.
Cockpit Accessories
Details on Cockpit Table and Stainless Steel Cockpit Locker Latch.
Steering Systems
Details on Constellation™, Cobra™, and Mamba™ systems.
Constellation™ Accessories
Range of wire and chain accessories with specific breaking strengths.
Overview
Technical specifications and guidelines for Lewmar's steering systems.
Constellation™ Quadrants
Fabricated from 6082 aluminium alloy, available in 80° and 260° composite high-strength quadrants.
Cobra™ Steering
Offers different gear ratios for various applications.
Mamba™ Systems
Designed for precision, feedback, and strength.
Installation and Customization
Guidelines for standard and customized installations.
Technical Specifications
Detailed tables provide measurements for various components.
Overview
Technical specifications and integration options for Mamba™ WRG Reduction Gearboxes.
Specifications
Details on WRG series gearboxes, including mechanical advantages and installation guidelines.
Mechanical Advantage
Customizable mechanical advantages and turns lock to lock.
Installation
Guidelines for mounting gearboxes near the rudder stock.
Integration Options
Integration with pedestal gearboxes for larger yachts.
Compatibility
Lists compatible yacht models and specific part numbers.
Autopilot Drives
Range of mechanical and hydraulic autopilot drive units.
Drive Units
Specifications for Integra and Mamba™ drive units.
Rudder Bearing Solutions
Range of rudder bearings and stocks, including plain roller and self-aligning roller bearings.
Accessories
Details on locking rings, lip seals, and tiller heads.
Navtec Rigging Solutions
Rigging and hydraulic solutions, including swageless terminals for wire rigging.
Product Warranty Overview
Lewmar provides a three-year warranty for its products, ensuring they conform to specifications under normal usage and proper maintenance.
Conditions and Limitations
Lewmar's liability is limited to repair or replacement of defective parts, with specific conditions and limitations outlined.
Exceptions
Some products, such as electric motors and electronic controls, have a limited one-year warranty.
Liability
Lewmar's liability excludes other warranties and liabilities, including indirect or consequential losses.
Procedure
Claims must be made promptly in writing to the supplier or Lewmar Limited.
Severance Clause
If any warranty clause is deemed invalid, the remaining clauses remain unaffected.
Other Rights
This warranty provides specific legal rights, which may vary by jurisdiction.
Governing Law
The warranty is governed by the laws of England or the buyer's domicile at purchase time.
Disputes
Disputes may be resolved through alternative dispute resolution or courts in the governing jurisdiction.