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Brake systems

Brake systems
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Brake systems

Product catalog summary
Overview: The document provides comprehensive information on KTR's brake systems, specifically the KTR-STOP® and EMB-STOP series. It emphasizes the integration of hydraulic and electromechanical brake systems into KTR's product portfolio, highlighting their applications across various industries such as wind power, construction, agriculture, and marine.
Product Finder: KTR offers an online product finder tool to help users identify suitable products using search functions and product-specific filters.
Competence Center: Located in Schloß Holte-Stukenbrock, the Competence Center for Brake Systems is where KTR develops, designs, and tests its brake systems, featuring a cryogenic cooling chamber for testing at temperatures as low as -50°C.
Product Portfolio: KTR's portfolio includes mechanical, hydraulic components, cooling systems, and brake systems used globally in various industries.
Brake Systems: The document categorizes brake systems into passive floating caliper brakes, passive fixed caliper brakes, thruster brakes, yaw brakes, active fixed caliper brakes, and active floating caliper brakes, each with specific models and detailed specifications.
Technical Specifications: Detailed specifications for each brake type include clamping forces, braking torques, and operating conditions, along with ordering examples and connection dimensions.
Applications: KTR brake systems are applicable in sectors such as wind power, construction machinery, pumps and compressors, indoor materials handling, machine tools, hydraulics, general drive technology, shipbuilding, and power generation.
Key Features: Features include sensor indicators for wear and condition, temperature sensors, and alternative materials for brake pads.
Specifications: The document details specifications for KTR-STOP® brake systems, including passive fixed caliper brakes and electrohydraulic systems, with models like KTR-STOP® XS, S, M, L, and TB series.
Procedures: Includes ordering examples and connection details for hydraulic systems.
Standards and Recommendations: Brakes are designed according to industry standards, with features like automatic wear adjustment and relubricated bearing points for extended service life.
Key Data from Tables: Tables provide braking torque values for different brake disk diameters and clamping forces, and specify percentage loss of power for each brake type.
Product Specifications and Features: Detailed specifications for KTR-STOP® TB thrusters and yaw brakes, including electrohydraulic thrusters and yaw brakes designed for high clamping forces.
Technical Data: Technical data for each thruster size includes power, stroke, rated frequency, voltage, current, power, and weight.
Electrohydraulic Thrusters: These systems consist of an electric motor and a hydraulic unit, designed for continuous operation at 100% duty cycle.
Yaw Brakes: Details on KTR-STOP® YAW S, M, and L brakes, designed for high clamping forces.
Calculation of Braking Force and Torque: Formulas provided for calculating braking force and torque.
Optional Features: Optional features include various colors, sensors for wear and temperature, and alternative brake pad materials.
IntelliRamp® System: An electronic control system managing clamping and braking force, featuring a touchscreen interface.
EMB-STOP Control Box: Provides a simple interface between the control system and the brake, supporting both active and passive brakes.
SBT Systems: Mentioned briefly for ship propulsion, capable of handling driving power up to 25 MW and beyond.
Maritime Propulsion Systems: Detailed specifications and ordering information for KTR's maritime propulsion systems, focusing on the KTR-STOP® and EMB-STOP systems.
Contact Information: Includes contact details for KTR's headquarters and international offices for customer support and inquiries.
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Catalog excerpts

Brake systems-1

Brake systems KTR-STOP® EMB-STOP

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Brake systems-2

Fast, easy and reliable with our product finder The product finder allows you to get to the suitable product in just a few steps. For this purpose either make use of the search function if you already know the product or use the full-text search which guides you to the requested result via various product-specific filters. Product finder The suitable product for your application - fast and simple with our product finder. For continuously updated data please refer to our online catalogue at www.ktr.com

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Brake systems-3

DID YOU KNOW … that couplings, hydraulic components and coolers are part of our scope of supply, too? Details are available at ktr.com. POSSIBLE COMBINATIONS Our brake systems can be combined with our drive components.

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Brake systems-4

The Competence Center for Brake Systems: That is where KTR brakes learn to grip better. Opposites attract: the brake portfolio of the drive specialist Driving and braking technology: What most companies con sider as opposites, KTR estimates as an ideal supplement. Many years ago KTR started to project and distribute brakes. But you trust most in those things you developed yourselves. That is why KTR was not satisfied with distribution only, but made use of its decades of know-how and engineering experience to con „What can actually not be slowed down? Our innovative capacity.“ Dr. Norbert Partmann,...

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Brake systems-5

An innovative ambience for innovative ideas KTR-STOP® and EMB-STOP - these two brake systems have been consolidated since 2014. We are specifically proud of the location: the „Competence Center for Brake Systems“. It is situated in Schloß Holte-Stukenbrock in East Westphalia and the head office of the new KTR Brake Systems GmbH. By the way: The Competence Center well deserves its name. Since KTR develops all measures dealing with brake systems in these state-of-the-art premises. The brake components of both series are developed, designed and tested here. A special cryogenic cooling chamber allows...

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Brake systems-6

Those who value KTR as a manufacturer will love us as a partner. KTR provides the mechanical and plant engineering with an extensive portfolio of high-quality drive and hydraulic components and cooling s ystems. We are pleased to be at your service during the designing stage and develop tailor-made solutions for you. Perfectly organized logistics, global presence via 24 subsidiary companies and more than 90 distributors along with an international network consisting of 8 production sites are the prerequisite for quick delivery. When it comes to service we ensure short distances along with competent...

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Brake systems-7

„Innovation and tradition are the key components of our product portfolio and KTR's corporate culture.“ Nicola Warning, CEO of KTR

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Brake systems-8

Wherever motion is essential, we have the right answer. Drive Technology Mechanical components are and will remain essential in drive technology. The industry's demands on components grow continuously: energy efficiency, power density, ease of servicing and electronification. Our portfolio includes couplings and torque limiters, clamping sets and universal joints as well as torque measuring shafts. Brake systems Our hydraulic and electromechanical brake systems are globally used in various i ndustries. Customer preference and parameters of the application decide on the selection of the right...

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Brake systems-9

Wind power Construction and agricultural machines Indoor materials handling Machine tools General drive technology Stationary power generation For continuously updated data please refer to our online catalogue at www.ktr.com

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Brake systems-10

PASSIVE FLOATING CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx-F KTR-STOP® S-xx-F KTR-STOP® M-xxx-F KTR-STOP® XL-xxx-F KTR-STOP® XXL-xxxx-F Electromechanical brake system EMB-STOP XS-P-xx-F EMB-STOP S-P-xx-F Soft-Braking EMB-STOP S-P-xx-F Fast-Braking EMB-STOP M-P-xx-F Fast-Braking PASSIVE FIXED CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx KTR-STOP® S-xx KTR-STOP® M-xxx KTR-STOP® L light-xxx KTR-STOP® L-xxx THRUSTER BRAKES Electrohydraulic brake system KTR-STOP® TB S KTR-STOP® TB T Electrohydraulic thrusters KTR-STOP® TB thruster YAW BRAKES Hydraulic brake system KTR-STOP® YAW...

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Brake systems-11

s SET S Eme rgen cy p owe r gen erato Prod rs uct p ages from page er pa ck p rodu ction Plas tics proc essi ng in dust GEN ry ERA L DR IVE T ECH NOL OGY Indu stria l gea rs Plan etary gear s

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Brake systems-12

Clamping forces of brake systems Clamping forces [kN] Passive floating caliper brakes Hydraulic KTR-STOP® Electromechanical EMB-STOP S-P-xx-F Soft Braking see page 30 S-P-xx-F Fast Braking see page 32 M-P-xx-F Fast Braking see page 34

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Brake systems-13

Passive fixed caliper brakes Hydraulic KTR-STOP® Passive brake systems Electrohydraulic KTR-STOP® TB Yaw brakes Hydraulic KTR-STOP®

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Brake systems-14

Clamping forces of brake systems Clamping forces [kN] Active floating caliper brakes Hydraulic KTR-STOP® Electromechanical EMB-STOP

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Brake systems-15

Active fixed caliper brake Hydraulic KTR-STOP®

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Brake systems-17

TABLE OF CONTENTS PASSIVE FLOATING CALIPER BRAKES ACTIVE FLOATING CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx-F KTR-STOP® S-xx-F KTR-STOP® M-xxx-F KTR-STOP® XL-xxx-F KTR-STOP® XXL-xxxx-F Electromechanical brake system EMB-STOP XS-P-xx-F EMB-STOP S-P-xx-F Soft-Braking EMB-STOP S-P-xx-F Fast-Braking EMB-STOP M-P-xx-F Fast-Braking PASSIVE FIXED CALIPER BRAKES Hydraulic brake system KTR-STOP® XS-xx KTR-STOP® S-xx KTR-STOP® M-xxx KTR-STOP® L light-xxx KTR-STOP® L-xxx THRUSTER BRAKES Hydraulic brake system KTR-STOP® XS-A-F KTR-STOP® S-A-F KTR-STOP® M-A-F ACTIVE FLOATING CALIPER BRAKES Electromechanical...

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Brake systems-18

KTR-STOP® XS-xx-F Passive floating caliper brakes Hydraulic brake system KTR-STOP® XS-xx-F Total weight 1) Thickness of brake disk 3) Surface of each brake pad Pressure connection Drain port Floating range on axes - towards mounting surface Max. wear of each brake pad Rated coefficient of friction 2) Floating range on axes - away from mounting surface Total brake piston surface - complete brake Min. diameter of brake disk ØDA Volume with 1 mm stroke - complete brake Operating temperature Dimensions and weight depending on thickness of brake disk. The friction coefficient each depends on the application...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.