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OPTISWITCH 4000/5000

OPTISWITCH 4000/5000
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OPTISWITCH 4000/5000

Product catalog summary
Overview: The OPTISWITCH 4000/5000 series are vibration level switches designed for liquid detection, suitable for use in high-temperature and high-pressure environments. They are applicable across various industries such as chemicals, food & beverage, water & wastewater, and oil & gas.
Key Features:
  • High reliability with permanent fault monitoring.
  • Unaffected by foam, external vibration, or variations in product properties.
  • Multiple output options including relay, transistor, NAMUR, and contactless electronic switch.
  • LED signal lamp for switching condition indication (plastic housing only).
  • Probe lengths range from 53 to 6000 mm (2 to 236 inches).
  • Repeatability of +/-2 mm.
Specifications:
  • Temperature Range: -40 to +250°C (-40 to +482°F) depending on the version.
  • Pressure Range: -1 to 64 bar (-14.5 to 928 psi).
  • Viscosity: 0.1 to 10,000 mPa s.
  • Density: >0.7 g/cm².
  • Materials: Wetted parts include 316L, Hastelloy C4, enamel, ECTFE, and PFA.
Applications:
  • Reactors and process tanks.
  • Hygienic and sanitary applications.
  • Dry-run and overfill protection.
Versions:
  • OPTISWITCH 4000: Economical version with simple and robust design.
  • OPTISWITCH 5100/5150: Compact version with high-temperature options and various process fittings.
  • OPTISWITCH 5200/5250: Special version with probe extension up to 6000 mm.
Approvals and Safety:
  • ATEX, SIL, and CE conformity.
  • Protection categories up to IP 67.
  • Functional safety according to IEC 61508.
Power Supply and Outputs:
  • Supply voltage ranges from 10 to 253 VDC/AC depending on the output type.
  • Various output modes including min/max detection and delay times for switching states.
Dimensions and Weights: The document provides detailed dimensions and weights for different housing materials used in the OPTISWITCH 5000 series, including plastic, stainless steel, and aluminum.
Connection Types: Various connection types are available, including threads, Tri-Clamp, cones, bolting, and flanges, specific to certain versions of the OPTISWITCH series.
International Contacts: Contact information for KROHNE offices worldwide is provided, covering countries such as Germany, Australia, Brazil, China, and the USA.
Product Overview: KROHNE offers a wide range of products including flowmeters, level measuring instruments, pressure gauges, and solutions for oil and gas industries.
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Catalog excerpts

OPTISWITCH 4000/5000-1

.book Page 1 Thursday, October 4, 2007 1:40 PM Technical Datasheet Vibration level switches for liquids • Operates up to 250°C / 480°F and 64 bar / 925 psi • Pump dry-run detection • High reliability due to permanent fault monitoring fun

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OPTISWITCH 4000/5000-2

.book Page 2 Thursday, October 4, 2007 1:40 PM Universal liquid level switches OPTISWITCH 4000/5000 series is a level sensor that uses a vibrating fork for detecting level. It is designed for use in all liquids. It is not affected by foam and external vibration. It is also unaffected by variations of product properties such as εr, viscosity etc. Highlights • Output options: relay, transistor, NAMUR, contactless electronic switch and 2-wire • 5000 series: Plastic, aluminium or stainless steel housings • LED signal lamp for indicating the switching condition (with plastic housing only) • 5000 series:...

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OPTISWITCH 4000/5000-3

.book Page 3 Thursday, October 4, 2007 1:40 PM Features and Options OPTISWITCH 4000 - The economical version • Simple and robust measuring system, virtually unaffected by the chemical and physical properties of liquids • Easily mountable in pipelines from DN 25, vessels and tanks • Outputs: contactless electronic switch or transistor OPTISWITCH 5100, 5150 - The compact version • Standard or HT version, large array of process fittings, housings and electronics • Outputs: relay, transistor, 2wire, NAMUR or contactless electronic switch • Process connection option for high temperature up to 250°C...

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OPTISWITCH 4000/5000-4

.book Page 4 Thursday, October 4, 2007 1:40 PM Technical data OPTISWITCH 4000 C Function Measurement parameter Level detection of liquids Measurement accuracy Hysteresis Approx. 2 mm / 0.08" with vertical installation Integration time Operating conditions Temperature Ambient temperature on housing Storage and transport temperature Process temperature Standard High temperature version (optional) Temperature shock Process pressure Viscosity (dynamic) Materials Wetted parts Process fitting – thread Vibrating element Non-wetted parts Housing Surface quality Standard Hygienic version Process connection...

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OPTISWITCH 4000/5000-5

.book Page 5 Thursday, October 4, 2007 1:40 PM Power Supply Transistor output Supply voltage Power consumption Contactless electronic switch Supply voltage Power consumption Approx. 3 mA (via load circuit) Operating elements Control lamp Illuminated lens for indication of the switching condition. Mode adjustment Min./max. adjustment through electrical connection Electromechanical data Plug connection Screwed terminals Output Transistor output Floating transistor output, overload and permanently shortcircuit-proof Load current Voltage loss Turn-on voltage Blocking current Modes (adjustable) Delay...

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OPTISWITCH 4000/5000-6

.book Page 6 Thursday, October 4, 2007 1:40 PM OPTISWITCH 5000 C series Function Measurement parameter Level detection of liquids Design Sensor length OPTISWITCH 5100 C, 5150 C Measurement accuracy Hysteresis Approx. 2 mm / 0.08" with vertical installation Integration time Operating conditions Temperature Ambient temperature on housing Storage and transport temperature Process temperature 316L / Hastelloy C4 (2.4610) Process temperature with temperature adapter with ECTFE coating Temperature shock Process pressure Viscosity (dynamic)

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OPTISWITCH 4000/5000-7

.book Page 7 Thursday, October 4, 2007 1:40 PM Materials Wetted parts Process fitting – thread Process fitting – flange 316L; 316L with Hastelloy C4 coating; steel enamelled; 316L with ECTFE coating; 316L with PFA coating Tuning fork 316L; 2.4610 (Hastelloy C4); 2.4610 (Hastelloy C4) enamelled; 316L with ECTFE coating; 316L with PFA coating Non-wetted parts Housing Plastic PBT (Polyester), Alu-die casting powder-coated, 316L Gasket ring between housing and housing cover NBR (stainless steel housing), silicone (Alu / plastic housing) Peephole in housing cover PMMA (Makrolon) Ground terminal Temperature...

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OPTISWITCH 4000/5000-8

.book Page 8 Thursday, October 4, 2007 1:40 PM Two-wire output Supply voltage 10…36 VDC (via the signal conditioning instrument) NAMUR output Supply voltage (standard characteristics) For connection to amplifier according to NAMUR IEC 60947-5-6, approx. 8.2 V Open-circuit voltage Shortcircuit current Operating elements Control lamp Control lamp (LED) for indication of the switching condition. Density switch (electronics versions: relay, transistor, contactless electronic switch, two-wire, NAMUR outputs) 0.5 Mode switch (electronics versions: relay output, transistor output, contactless electronic...

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OPTISWITCH 4000/5000-9

.book Page 9 Thursday, October 4, 2007 1:40 PM Two-wire output Suitable signal conditioning instruments Output signal Min. mode Vibrating element uncovered: 16 mA ±1 mA; vibrating element covered: 8 mA ±1 mA Vibrating element uncovered: 8 mA ±1 mA; vibrating element covered: 16 mA ±1 mA Fault signal Modes (adjustable) Min. / max. (changeover with the signal conditioning instrument) Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s NAMUR output Two-wire NAMUR output Current consumption Falling characteristics Rising characteristics Fault signal Necessary processing system NAMUR...

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OPTISWITCH 4000/5000-10

.book Page 10 Thursday, October 4, 2007 1:40 PM Dimensions and Weights OPTISWITCH 4000 - Standard version: From left to right: thread (M12x1, valve plug DIN 43650 and valve plug DIN 43650 with IDC method of termination) 1 M12x1 2 Thread G¾ A, G1 A, ¾ NPT, 1 NPT 3 Switching point

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OPTISWITCH 4000/5000-11

.book Page 11 Thursday, October 4, 2007 1:40 PM Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) Thread G¾ A,G1 A, ¾ NPT or 1 NPT(valve plug DIN 43650 with IDC method of termination) Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) Thread G¾ A, G1 A, ¾ NPT or 1 NPT(valve plug DIN 43650 with IDC method of termination)

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OPTISWITCH 4000/5000-12

.book Page 12 Thursday, October 4, 2007 1:40 PM OPTISWITCH 4000 - Hygienic version: From left to right: Tri-Clamp (valve plug DIN 43650); Bolting (valve plug DIN 43650); SMS 1145 (valve plug DIN 43650)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.