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The Crane With a Brain - SMARTON

The Crane With a Brain - SMARTON
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The Crane With a Brain - SMARTON

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Overview
Konecranes, with over 50 years of experience, offers the SMARTON® crane designed for both basic and sophisticated load handling needs, emphasizing mechanical excellence, lifting intelligence, and service support.
Specifications
SMARTON® cranes have a lifting capacity ranging from 6.3 to 250 tons with a single trolley and up to 500 tons with two trolleys. They are constructed from standard components specifically developed for cranes, ensuring a good price-to-performance ratio, fast delivery, and smooth operation.
Key Features
  • Smart Features: Optional features include shock load prevention, slack rope prevention, extended speed range, sway control, inching, and microspeed for precise load control.
  • Technology Highlights: The HIM remote controller and Dyna family of inverter crane controls enhance productivity and safety.
  • Environmental Considerations: SMARTON® is made of 98% recyclable materials.
Service and Maintenance
Konecranes offers tailored service programs, including preventive maintenance and consultation services. They also provide a Crane Reliability Survey (CRS) to assess the condition and future needs of existing cranes.
Conclusion
SMARTON® cranes are designed to improve operator productivity and offer total load control, making them a valuable asset for industrial lifting applications.
Introduction to TRUCONNECT®
The document introduces Konecranes' TRUCONNECT® remote monitoring and reporting service, which supplements existing maintenance programs by providing data on crane usage, safety, and component lifespan, aiding in maintenance and production planning.
Specifications and Features of TRUCONNECT®
The service offers graphical reports on crane usage, safety information, and the remaining design working period of crane components. It captures safety issues, adjusts maintenance activities based on actual usage, and records crane usage patterns.
Safety and Maintenance
Key safety concerns include overloads, emergency stops, and hoist over-temperature events. The report emphasizes addressing overloads to prevent equipment failure and fatigue, recommending operator training, equipment suitability assessments, and upgrading TRUCONNECT® services.
Case Studies
  • Renault and SMARTON®: Renault's factories in France upgraded to SMARTON® cranes to improve efficiency and safety, featuring special area and positioning intelligence to avoid no-go zones.
  • BlueScope Steel and SMARTON®: At BlueScope Steel's Wingfield facility, a SMARTON® crane replaced an older model, enhancing productivity and ergonomics with its flexibility and self-monitoring capabilities.
  • Siemens Wind Power and SMARTON®: Siemens Wind Power uses SMARTON® cranes for manufacturing wind turbines, benefiting from high reliability, efficiency, and safety features like sway control and energy feedback systems.
Conclusion
Konecranes is a leading provider of lifting equipment and services, with a global presence and a commitment to improving productivity across various industries. The document highlights the importance of informed decision-making through advanced monitoring and reporting technologies.
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The Crane With a Brain - SMARTON-1

INDUSTRIAL CRANES NUCLEAR CRANES PORT CRANES HEAVY-DUTY LIFT TRUCKS MACHINE TOOL SERVICE Lifting Businesses™ The crane with a brain

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The Crane With a Brain - SMARTON-2

Konecranes Smarton® OVER 50 YEARS OF EXPERIENCE in heavy lifting industrial applications Konecranes has over 50 years of experience with heavy-duty lifting applications across a wide range of process industries. Working in the production frontline of industrial customers on every continent, we are there when lifting needs evolve. Our R&D efforts are directly connected to customer needs in industries like yours. SMARTON®has been adopted by many of the world’s leading industrial companies because it offers the right mix of mechanical excellence, lifting intelligence and service support. In the...

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The Crane With a Brain - SMARTON-3

This publication is for general informational purposes only. Konecranes reserves the right at any time, without notice, to alter or discontinue the products and/or specifications referenced herein. This publication creates no warranty on the part of Konecranes, express or implied, including but not limited to any implied warranty or merchantability or fitness for a particular purpose.

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The Crane With a Brain - SMARTON-4

Konecranes Smarton® SMARTON®is available as a basic crane that comes with a wide range of valuable standard features. When you see this tag, , a standard SMARTON®feature is described. When you see this tag, , an optional feature is described. All of the Smart Features available with SMARTON®are optional and tagged as such in the pages that follow. We focus here on certain Smart Features that we highly recommend in the vast majority of applications, but others are available and worth investigating in the context of your production process.

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The Crane With a Brain - SMARTON-5

Smarter where it matters Smarton®is made of standard components developed by and for Konecranes specifically for use in cranes. These components are in serial production under strict quality control, backed by Konecranes’ global delivery process. As a result you get a good price-to-performance ratio, fast delivery, and smooth commisioning and operation from day one. True vertical lift is provided by a twinrope configuration that minimizes horizontal movement when the load is lifted or lowered. This increases load positioning accuracy and decreases wear on the ropes, rope sheaves and rope drums....

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The Crane With a Brain - SMARTON-6

Konecranes Smarton® Smarton® VITAL STATISTICS SMARTON®lifts from 6.3 to 250 tons with a single trolley and up to 500 tons with two trolleys. Duty classes range from assembly use to the heaviest process use.

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The Crane With a Brain - SMARTON-8

Konecranes Smarton® THE SMART TROLLEY The innovations and refinements seen in the SMARTON®trolley are the direct result of experience drawn from customers in heavy process industries. SMARTER CORE OF LIFTING (motor/ gearbox/control unit) designed and manufactured by Konecranes in-house to ensure excellent lifting performance and long life in your application. Flange-mounted motors with integrated brakes ensure correct alignment of the machinery. There is no component misalignment due to flexing of the rope drum, steel structure or crane runway. Safety is increased: there are no exposed rotating...

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The Crane With a Brain - SMARTON-9

Load range Tons [Tons] Up to 500 tons with 2 x SMT20 trolleys 1000 x 1000 cycles EN M8 FEM/ISO F CMAA

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The Crane With a Brain - SMARTON-10

Konecranes Smarton® TECHNOLOGY HIGHLIGHTS HIM remote controller The HIM (Human Interface to Machine) remote controller is a prime example of form meeting function in industrial design. When your crane drivers get the HIM in their hands, they’ll be very reluctant to use other controller types again. Nevertheless, if you don’t want to introduce a new controller type to your production process, your existing controller type can be used with SMARTON®. DynA family of inverter crane controls The DynA inverter crane controls used in SMARTON®reduce cycle time, improve load positioning accuracy and increase...

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The Crane With a Brain - SMARTON-11

On/off horn Lights on/off “Quick home” If you’re planning to build a new production facility, SMARTON®can help to cut structural costs considerably thanks to its low headroom requirement. You can reduce the overall height of your building with all the resulting cost savings. Target positioning, end positioning Two-point drum suspension SMARTON®has a unique design for mounting the hoist machinery: two-point drum suspension. It allows the gearbox to articulate when the rope drum bends under load. Structural deflections of the rope drum do not cause misalignment in the connection between the drive...

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The Crane With a Brain - SMARTON-12

Konecranes Smarton® SMARTER CORE OF LIFTING The motor/gearbox/control unit is the electromechanical heart of SMARTON®. We call this unit the SMARTER CORE OF LIFTING because it works as a package, that is designed and manufactured specifically for cranes. It is perfectly integrated for lifting. The SMARTER CORE OF LIFTING is so important that we keep every aspect of its design and most of its manufacture in-house. It features many technologies unique to Konecranes: a motor specifically for lifting that we design ourselves; special gears for lifting that we manufacture ourselves; a control system...

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The Crane With a Brain - SMARTON-14

Konecranes Smarton® IMPROVE OPERATOR PRODUCTIVITY Your first smart lift Where most cranes are only as productive as their operators, SMARTON®makes its operators more productive. The HIM remote controller is a productivity and safety tool for novice and experienced crane operators alike. Its twin joysticks provide a precise, intuitive connection to the load at every moment of the load handling cycle. We offer optional lifting intelligence, Smart Features, which increase the efficiency and safety of load handling in your production process. The following are recommended for your first smart lift:...

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The Crane With a Brain - SMARTON-15

The HIM remote controller displays the essential data for every lift: Total load weight and specific load weights on up to three hooks Overload warning Load weight and selected sling length

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The Crane With a Brain - SMARTON-18

Konecranes Smarton® TOTAL LOAD CONTROL We offer a set of optional Smart Features with the SMARTON®crane that give you total load control in your production process. For a move such as the one at right, where there is no margin for error, the following are recommended: Sway Control takes the operator’s speed command at the controls and brings the load to the required speed while preventing sway caused by acceleration and deceleration. This quite indispensable Smart Feature makes load positioning very precise and reduces load cycle times. Inching provides another way to approach the load destination...

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+++foj_catalog_stand_metaTitle+++ All Konecranes catalogs and brochures

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+++fo_prices_excludedTaxes_globalMessage+++ *Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.