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Rotary screw compressor general catalogue

Rotary screw compressor general catalogue
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Rotary screw compressor general catalogue

Product catalog summary
Overview: The document provides comprehensive information on KAESER's SX-HSD Series rotary screw compressors, focusing on their efficiency, energy-saving features, and advanced control systems. It highlights KAESER's history, global presence, and dedication to quality and innovation in compressed air systems.
Specifications: The compressors offer flow rates from 0.26 to 86 m³/min and operate at pressures between 5.5 to 15 bar. They feature SIGMA PROFILE rotors, enhancing energy efficiency by up to 15% compared to conventional designs.
Key Features:
  • SIGMA PROFILE: These rotors, developed by KAESER, ensure maximum energy efficiency and reliability.
  • SIGMA CONTROL 2: A modular control system with internet capability for remote monitoring and management of operational data.
  • Energy Efficiency: Designed to minimize energy costs with features like heat recovery, reusing up to 96% of energy input.
  • Drive Systems: Options include belt drive and 1:1 direct drive, reducing maintenance costs and improving efficiency.
System Design: KAESER offers all-in-one systems combining compressors with refrigeration dryers and air receivers, enhancing space efficiency and reducing installation complexity.
Environmental Impact: Significant CO2 emission reductions are possible through energy savings and heat recovery.
Maintenance and Reliability: Designed for easy maintenance with features like automatic belt tensioning and accessible component layouts.
Conclusion: KAESER's rotary screw compressors are positioned as cost-effective, reliable, and environmentally friendly solutions for compressed air needs, supported by a global network of service and support.
Energy Efficiency and Control: The compressors feature the SIGMA CONTROL 2 unit, optimizing energy costs through heat recovery and efficient power transmission, reducing maintenance and downtime costs.
Design and Functionality: The ASD T to DSD T series includes an integrated refrigeration dryer module, ensuring a reliable supply of quality compressed air. The electronic ECO-DRAIN system ensures dependable condensate drainage without compressed air losses.
Advanced Features: KAESER's SFC series compressors use variable speed control for optimal energy consumption and reduced maintenance costs. The 1:1 drive system increases reliability and service life by reducing component numbers and transmission losses.
SIGMA AIR MANAGEMENT SYSTEM: The SIGMA AIR MANAGER 4.0 optimizes compressor flow rate and energy consumption according to demand, featuring live P&I diagrams, long-term data storage, and remote visualization via an integrated web server.
Production and Quality Assurance: KAESER ensures high product quality through meticulous assembly and precision machining in climate-controlled environments, with continuous quality control and inspection.
Global Service and Support: KAESER provides worldwide service and consulting through subsidiaries and partners, offering fast and reliable customer support. The SIGMA AIR UTILITY service allows customers to purchase compressed air at a fixed price per unit.
Applications:
  • Dust Evacuation and Filtration: Suitable for processes like evacuating, testing, drying, degassing, filtration, and filling bottles and tubes.
  • PET Bottle Production: The SIGMA PET AIR system is designed for economical PET bottle production, featuring low and high-pressure stages and efficient refrigeration drying.
  • Pressure and Vacuum Applications: KAESER rotary blowers with OMEGA PROFILE are used for drying, aerating wastewater clarifiers, conveying materials, and cleaning by suction.
  • Maritime Applications: Specialized compressed air products for maritime users, including rotary screw compressors for work air and nitrogen production, and rotary blowers for wastewater treatment on cruise liners.
Technical Specifications: Detailed specifications for various models of rotary screw compressors, categorized by series and power capacity, including working pressure, flow rate, motor power, dimensions, sound pressure level, and mass.
Performance Standards: Performance data is provided according to ISO 1217: 2009, Annex C, and sound pressure levels are measured as per ISO 2151 and ISO 9614-2 standards, with a tolerance of ± 3 dB(A).
Company Information: KAESER KOMPRESSOREN is a global leader in compressed air systems, emphasizing customer partnership to enhance performance and efficiency, supported by a worldwide service organization.
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Catalog excerpts

Rotary screw compressor general catalogue-1

Rotary Screw Compressors SX-HSD Series With the world-renowned SIGMA PROFILE*** Flow rate: 0.26 to 86m3/min, Pressures 5.5 to 15 bar

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Rotary screw compressor general catalogue-2

KAESER KOMPRESSOREN – The global compressed air systems provider KAESER rotary screw compressors with 1:1 drive KAESER rotary screw compressors – All-in-one systems KAESER rotary screw compressors – Modular design with refrigeration dryer KAESER rotary screw compressors with SIGMA FREQUENCY CONTROL SIGMA CONTROL 2 and SIGMA CONTROL BASIC Expert advice and professional customer care: KAESER AIR SERVICE More and more users choose KAESER Kompressoren Technical specifications The KAESER headquarters in Coburg currently employs approximately 2200 people. The facility covers an area of over 150,000...

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Rotary screw compressor general catalogue-3

More air, more savings... Energy saving controllers: SIGMA CONTROL 2 and SIGMA CONTROL BASIC KAESER SIGMA PROFILE Developed by KAESER and continuously enhanced ever since, the KAESER SIGMA PROFILE achieves power savings of up to 15 percent compared with conventional screw airend rotor profiles. The SIGMA CONTROL 2 features a highly flexible modular design, yet its standard construction means that this versatile control system can be matched to suit the needs of any rotary screw compressor from KAESER KOMPRESSOREN’s extensive range. Comprising a main control unit and separate input/output modules,...

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Rotary screw compressor general catalogue-4

KAESER rotary screw compressors Potential energy cost savings with heat recovery with belt drive – to 22 kW Save energy with the KAESER SIGMA PROFILE Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Energy cost savings through system optimisation Compressed air system investment Energy costs Energy cost saving potential Maintenance costs Efficient KAESER V-belt drive SIGMA CONTROL 2 The control unit features an easy to read...

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Rotary screw compressor general catalogue-5

KAESER rotary screw compressors Save energy with the KAESER SIGMA PROFILE Potential energy cost savings with heat recovery Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Energy cost savings through system optimisation Compressed air system investment Energy costs Potential energy cost savings Maintenance costs In compressed air packages featuring 1:1 direct drive the motor drives the airend directly without transmission...

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Rotary screw compressor general catalogue-6

KAESER rotary screw compressors Space-saving combination of rotary screw compressor and refrigeration dryer Maintenance friendly The control unit features an easy to read display and durable input keys; all relevant information can be seen easily. User-friendliness is further enhanced by the logical menu structure and the ability to display data in any one of 30 selectable languages. All maintenance work can be carried out from one side of the unit. The left housing cover is easily removed to allow excellent component accessibility. Furthermore, there’s no need to remove the housing cover to...

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Rotary screw compressor general catalogue-7

KAESER rotary screw compressors Potential energy cost savings with heat recovery Modular design with refrigeration dryer – up to 132 kW Save energy with the KAESER SIGMA PROFILE Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Energy cost savings through system optimisation Compressed air system investment Energy costs Energy cost saving potential Maintenance costs SIGMA CONTROL 2 The control unit features an easy to read...

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Rotary screw compressor general catalogue-8

KAESER rotary screw compressors SIGMA CONTROL 2 The control unit features an easy to read display and durable input keys; all relevant information can be viewed at a glance. User-friendliness is further enhanced by the logical menu structure coupled with the ability to display data in any one of 30 selectable languages. with SIGMA FREQUENCY CONTROL Uncompromising efficiency Optimised specific power Specific power (kW/m³/min) SM SFC to HSD SFC series compressors from KAESER are exceptionally efficient variable speed rotary screw compressors. SM, SK and ASK SFC models use KAESER’s minimal maintenance...

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Rotary screw compressor general catalogue-9

SIGMA CONTROL 2 and SIGMA CONTROL BASIC Tailored intelligence SIGMA CONTROL 2 SIGMA CONTROL 2 – The function keys in detail ...for SX to HSD series compressors With its versatile control, monitoring and communication abilities, the industrial PCbased SIGMA CONTROL 2 is the perfect choice for applications requiring sophisticated communication functionality. It is therefore fitted as standard on all KAESER ASD to HSD series rotary screw compressors and is optionally available for SX, SM, SK and ASK series compressors. Basic functions Menu functions ON key switches the compressor ‘ON’ -> automatic...

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Rotary screw compressor general catalogue-10

Information technology – Tailored system solutions SIGMA AIR MANAGER 4.0 Station SAM 4.0 Logic Time control C4 Condensate treatment Initial start-up Configuration SIGMA AIR MANAGEMENT SYSTEM The further-refined adaptive 3-Dadvanced Control predictively calculates and compares various operating scenarios and selects the most efficient to suit the compressed air application’s specific needs. Compressor flow rate and energy consumption are therefore always optimally matched according to actual compressed air demand. In combination with the integrated multicore industrial PC processor, the adaptive 3-Dadvanced...

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Rotary screw compressor general catalogue-11

Premium quality, precision machined Precision milling and grinding The SIGMA PROFILE rotors are machined on CNC profile grinders to micron accuracy. Production and quality assurance Meticulous assembly All airends and compressor packages are assembled to the highest standards by KAESER’s qualified specialists in accordance with KAESER’s Quality Management System. To achieve maximum precision, components for KAESER rotary screw compressors are machined in climatecontrolled rooms using the very latest tool machinery. Dedicated and highly qualified personnel draw on years of engineering experience...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.