Service Kit & Part Reference Guide

Product catalog summary

Document Overview

This technical document is a comprehensive parts catalog and service reference guide primarily focused on Flexible Impeller Pumps and related marine pump systems, including Water Pressure Systems, Waste Water Handling, Marine Toilets, Bilge Pumps, and Circulating Pumps. It provides detailed part numbers, service kit compositions, obsolescence status, and replacement guidance essential for maintenance, repair, and procurement in marine applications.

Main Sections

1. Parts Identification and Cataloging

The document extensively lists components for flexible impeller pumps, including end covers, bearings, clutches, impellers, cams, cam screws, seals, gaskets, end cover screws, wear plates, shafts, bearing seals, and motors. Each component is associated with unique part numbers and pump type codes (e.g., F5B, F7B, F9B). Annotations indicate inclusion in service kits and specify details such as shaft drive end orientation (front/back).

2. Service Kits and Component Groupings

Service kits are defined for various pump models, typically including critical parts numbered 1, 4, 5, and 7 (e.g., end cover, impeller, cam, cam screw). Gaskets and shaft drive ends are often included. The document clarifies which parts are bundled in kits, facilitating streamlined maintenance and repair.

3. Obsolescence and Replacement Guidance

Many parts and service kits are marked as "Obsolete," "Not in production," or replaced by newer part numbers. Replacement references are provided to guide users toward current components, ensuring compatibility and availability. This lifecycle management is critical for maintenance planning and inventory control.

4. Customer Branding and Customization

Some parts and assemblies are noted as "Customer branded," indicating customization or branding specific to clients. These parts may have unique ordering requirements or specifications.

5. Technical Codes and Annotations

The document includes numerous alphanumeric codes representing part numbers, pump models, and internal catalog references. Voltage and motor configuration codes (e.g., 12V 2xA, 24V 1xB) are specified to ensure correct electrical compatibility. Annotations such as "* gasket included," "** shaft drive end," and "*** included in service kit" provide important clarifications.

6. Water Pressure Systems and Accessories

Detailed specifications and part numbers are provided for Aqua Jet Water Pressure System (WPS) pumps and Wash Down (WD) pumps, including models with various voltage options and pressure ratings. Snap-in port connections, fittings (BSP and NPT), rubber feet, diaphragm pump heads, pressure tanks, and filters are listed with part numbers to support system assembly and maintenance.

7. Waste Water Handling and Marine Toilets

The document references Viking Power pumps and Aqua Marine manual toilets, detailing part numbers for components such as bodies, couplings, clamps, diaphragms, seats, bowls, elbows, gaskets, hinges, motor groups, flush pumps, solenoid valves, control panels, and conversion kits. Voltage and configuration details are included.

8. Bilge Pumps

Parts lists and assembly details for hand-driven bilge pumps (e.g., Viking models) are provided, including mounting locks, shafts, screws, valves, O-rings, inlet/outlet fittings, covers, pistons, diaphragms, handles, and sealing components. Inlet/outlet sizes and mounting types (thru-deck, bulkhead) are specified.

9. Circulating Pumps

Models such as CM10P7-1, CM30P7-1, CM90P7-1, and C090P5-1 are detailed with exploded views and parts lists covering bodies, impellers, motors, magnets, O-rings, brackets, housings, flanges, seals, screws, and washers. Voltage options include 12V, 24V, and 32V.

Critical Information and Recommendations

Use Service Kits: Employ service kits containing essential parts (notably parts 1, 4, 5, and 7) to ensure comprehensive maintenance and reduce risk of missing components.
Check Obsolescence: Always verify part status before ordering to avoid obsolete or discontinued components; use recommended replacement part numbers.
Verify Compatibility: Confirm voltage, motor configuration, and shaft drive end orientation to ensure parts fit existing systems.
Customer Branding: Identify customer-branded parts and follow specific ordering or handling procedures as required.
Cross-Reference Documentation: Due to fragmented formatting and coding, cross-check part numbers and specifications with updated catalogs or manufacturer resources.
Use Correct Fittings and Accessories: For water pressure systems and wash down pumps, select fittings (BSP or NPT) and accessories matching system requirements to maintain integrity and performance.

Limitations and Observations

The document is heavily fragmented and contains formatting artifacts, limiting extraction of procedural instructions or normative standards. It primarily serves as a parts identification and obsolescence reference rather than an operational manual. No explicit assembly or maintenance procedures are detailed.

Summary

This document is an essential technical reference for marine pump maintenance and procurement, focusing on flexible impeller pumps and associated systems. It provides detailed part numbers, service kit compositions, obsolescence status, and replacement guidance. The inclusion of water pressure system pumps, marine toilets, bilge pumps, and circulating pumps broadens its applicability. Maintenance teams and procurement specialists should use this guide to ensure correct part selection, avoid obsolete components, and maintain system reliability and performance.

Catalog excerpts

Service Kit & Part Reference Guide 2009

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Index Page Flexible Impeller Pumps 4 Water Pressure Systems 53 Waste Water Handling & Marine Toilets 81 All pumps are listed In numerical order

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Flexible Impeller Pumps

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Flexible Impeller Pumps

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Flexible Impeller Pumps

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A - parts no. 1, 4, 5, 7 included front * - gasket included A 1 2 3 4 5 6 7 8 9 10 11 Endcover Bearing Clutch or Part no. Pump type Service kit Impeller Cam Camscrew Seal Gasket Endcover screw Wearplate Shaft Bearing seal Motor Flexible Impeller Pumps

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