Quick Start installation manual
22Pages

QUICK START This is a short manual for a Jet Thruster installation. For more detailed information see installation manual D-010-07 Keep this manual and the D010-07 always on board D-105-00

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS 0.03 ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES Part No./Note : Modified date : Drawn date Modified by UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS 0.03 ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES Part No./Note : Modified date : Drawn date Modified by UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS 0.03 ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES Part No./Note : Drawn date Modified date :

The foundation for a proper installation: - Correct Nozzle position - Pump under waterline - Batteries adjacent to the pump - Smooth hose routing - Very short battery cables Installation preparation - Determine pump position, nozzle position & hose routing throughout the vessel -Clean all stainless steel & composite parts thoroughly with acetone or Brake cleaner. Make sure all grease is removed from parts. -Use Polyurethane Marine sealant (for example Sikaflex 291i) for all connections Check the shelf life! -Prevent damaging of stainless steel parts by ferro items (Tools)

Most Critical steps to meet! See all other steps and meet them as well Pump must be below waterline Batteries directly next to pump Nozzle’s position needs to be 90° to Center line of boat. Nozzle’s position 7-10 cm below waterline & Parallel to waterli

1: Pump always under the waterline - Prevent contact with bilge water - Install pump- zinc- anode - Keep space behind pump unit (Ventilator cap) - Ensure space besides the pump for batteries 2: Batteries directly next to pump - Use Optima Yellowtop batteries - Install batteries on waterproof plywood and install batteries and secure safely - When necessary: install series-parallel switch on top the batteries - Keep cable length to absolute minimum. Take notes of cable length for evaluation - Connect negative of battery 1 with negative of service battery. (Common ground) - Use proper battery...

- Clean all threaded parts with brake cleaner, dry it off with a clean paper towel - Apply a good amount of PU sealant on both threaded parts before connecting them - make sure the complete surface of thread is covered in PU sealant - Remove any left over PU Sealant with the special wet wipes in the round can - Attention, the wet wipes are for removing afterwards the left over sealant. Do not clean upfront the threaded parts with the wet wipes. This will cause the sealant not to bond and will cause leakage!!! 5: Water inlet and acces to shut off valve - Ball valve must be easily accessible...

- Hoses may be above waterline - Heat up hose with a electrical heat gun to be able to make a nice steady curve - Cut hose to appropriate length with a sharp knife (do not saw). Cut coiled wire with pliers - Prevent kinks of dents in hose - Prevent damaging the hose (sharp parts in vessel) - Attach hose to hull with bonding fasteners 8: Control panel in helm station - Use drilling template for installing control panel - Glue front plate panel onto dashboard with flexible marine sealant - Preferably install controller near the switch panel - Use the length of the valve cable (10m) and pump...

Step 9 Pump unit Valve bow Valve Stern Jet Thruster controller Controls Pump unit Valve bow Valve Stern Pump unit Valve bow Valve Stern Jet Thruster controller Controls Pump unit Valve bow Valve Stern Pump unit Valve bow Valve Stern Pump unit Valve bow Valve Stern Jet Thruster controller Controls

Do not extend this power cable

Do not extend this power cable

Do not extend this power cable

Do not extend this power cable

Do not extend this power cable

Single Jet Thruster se�ngs Bow or Stern only - Power is on (no power check fuse) Combi Jet Thruster se�ngs Bow & Stern Thruster Green + Red Light on Conven�onal Bow Thruster + Stern Jet Thruster - Power on + Controller func�on ok Conven�onal Stern Thruster + Bow Jet Thruster Red Light Flashing Fast - Motor overheated, let cool down - No common ground, check wiring diagram Invert Switches - to invert Port to Starboard - Valve is not open in �me, restart system - Check micro switches for water damage - Open valve to clean inside E-303-00 Controller to 3-Way Directional Valve, (10mtr/33ft)...