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ALL STEEL GEAR COUPLINGS

ALL STEEL GEAR COUPLINGS
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ALL STEEL GEAR COUPLINGS

Product catalog summary
Introduction to Gear Couplings
Gear couplings are efficient mechanical devices used in power transmission, known for their high power density. They are adaptable for various applications, including shear pin service and electrical isolation, making them a preferred choice over other coupling types.
Design and Functionality
Gear couplings manage misalignment through backlash, crowning of tooth surfaces, and major diameter fit. Backlash allows for lubrication and movement without binding, crowning extends tooth life, and major diameter fit ensures proper alignment and torque transmission.
Standardization and Compatibility
Following AGMA standards, gear couplings range from size 1 to 30, ensuring compatibility in face-to-face matches. They transmit more torque per mass and space, allowing for additional attachments without significant size increase.
HercuFlex Gear Couplings
The HercuFlex brand by Lovejoy offers enhanced torque and bore capacity with a robust design, allowing for system optimization or downsizing without performance loss.
Selection Process
The selection involves reviewing application details, calculating torque, applying service factors, and ensuring the coupling meets bore size and RPM requirements. Technical support is available for unique applications.
Application Service Factors
Service factors vary by application, aiding in selecting the appropriate coupling for specific operational demands.
Overview of Hercuflex All-Steel Gear Couplings
These couplings, including the FX, CX, and FXL series, are designed for high torque and bore capacity, with features like improved corrosion resistance and advanced seal design.
Specifications
  • Size Range: Sizes 1 to 7 with varying dimensions and capacities.
  • Max Running Speed: Unbalanced speeds from 2,000 to 6,000 RPM; balanced speeds from 3,000 to 9,000 RPM.
  • Nominal Torque: 1,277 Nm to 185,154 Nm.
  • Max Bore: 48 mm to 287 mm.
Applications
Used in industries like mills and oil, with specific torque and speed requirements.
Conclusion
Hercuflex gear couplings offer high performance, flexibility, and compatibility in demanding environments.
Lovejoy Gear Coupling Grease
Designed to resist centrifugal separation, this grease adapts to conditions, providing effective lubrication and protection against wear and corrosion, suitable for temperatures up to 163°C.
Hercuflex All-Steel Gear Couplings
These couplings handle high torque applications, allowing for misalignment without transferring loads between shafts.
Bloodhound SSC Project
jbj Techniques developed a Sier Bath coupling for the Bloodhound SSC project, capable of handling 550Nm at 10,000 rpm, designed for specific size constraints and misalignment.
Company Overview: jbj Techniques Limited
Specializing in mechanical power transmission and fluid power products, jbj Techniques offers a wide range of components and services, maintaining strong customer and supplier relationships.
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Catalog excerpts

ALL STEEL GEAR COUPLINGS-1

Quality Products for Mechanical & Fluid Power

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ALL STEEL GEAR COUPLINGS-2

an excellence in engineering The comprehensive service for the mechanical power transmission & fluid power industries. ® Gear Couplings Gear couplings have the highest power density, offer more variations, a wider size, torque, and bore capacity than any other coupling type. They are easily modified for shear pin service, floating shaft type, vertical applications, electrical isolation, limited end float, and can have a brake drum or disc added. While some features may be available on other couplings, it is typically easier and cost effective to modify a gear coupling. With all these advantages,...

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ALL STEEL GEAR COUPLINGS-3

Hercuflex All-Steel Gear Couplings Selection Process Application Service Factors 2 FX Series Coupling Flange Interchangeability Additional Dimensional Data RA & RAHS Series Rigid Adjustable Couplings Continuous Sleeve Gear Couplings Flanged Sleeve Gear Couplings

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ALL STEEL GEAR COUPLINGS-4

Hercuflex All-Steel Gear Couplings Gear Coupling Selection Process Factors Affecting Selection The following is a list of the information necessary to assist in making a coupling selection. Not all of these items will come into play in all selection processes. These items include, but are not limited to: • Application details • Type of motor and driven equipment • Motor KW or horsepower • Operating/coupling speed • Shaft sizes and separation • Space and size constraints • Environment (temperature, chemicals, etc) • Balance requirements • Special modifications Steps In Selecting A Gear Coupling...

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ALL STEEL GEAR COUPLINGS-5

Hercuflex All-Steel Gear Couplings Application Service Factors ®

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Key Features » Unequalled bore and torque capacity » 1.5° of misalignment per gear mesh » Improved fastener corrosion resistance » Advanced seal design intensifying contamination resistance » Interchangeable with standard AGMA flange interface Flange Style Gear Coupling By incorporating the latest advances in Finite Element Analysis technology, Lovejoy has revolutionized the Gear Coupling. Increased nominal torque, larger maximum bore size and longer service life are just a few of the many advantages of the HercuFlex coupling. Despite the advanced nature of these improvements, the HercuFlex Gear...

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ALL STEEL GEAR COUPLINGS-7

Hercuflex All-Steel Gear Couplings FX Dimensions (Standard Hubs) Size

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ALL STEEL GEAR COUPLINGS-8

Key Features » Unequalled bore and torque capacity » 1.5° of misalignment per gear mesh » Improved corrosion resistance » Advanced seal design intensifying contamination resistance Continuous Sleeve Style Gear Coupling The HercuFlex coupling family has expanded to include the continuous sleeve gear coupling. Utilizing the same industry leading design expertise as seen in the FX style, Lovejoy has incorporated multiple innovations to yield previously unseen bore and torque capacity in the Continuous Sleeve gear coupling segment.

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ALL STEEL GEAR COUPLINGS-9

Hercuflex All-Steel Gear Couplings 1 Hub Reversed CX Dimensions (Standard Hubs) Size

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ALL STEEL GEAR COUPLINGS-10

Key Features » Unequalled bore and torque capacity » 1.5° of misalignment per gear mesh » Improved fastener corrosion resistance » Advanced seal design intensifying contamination resistance » Interchangeable with standard AGMA flange interface Labyrinth Seal Flanged Gear Coupling In extreme high contamination environments, Lovejoy has transformed the HercuFlex coupling to integrate an advanced seal design when performance degradation is not tolerable. This advanced gear coupling still encompasses the torque and misalignment capacities that make the HercuFlex coupling an industry leader.

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ALL STEEL GEAR COUPLINGS-11

Hercuflex All-Steel Gear Couplings FXL Dimensions (Standard Hubs) Size

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Lovejoy® HercuFlex Gear Coupling Flange Interchangeability*

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Additional Dimensional Data Hercuflex All-Steel Gear Couplings Hub Dimensions

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Additional Dimensional Data Hercuflex All-Steel Gear Couplings Sleeve and Bolt Dimensions Size

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ALL STEEL GEAR COUPLINGS-16

Key Features » Axial positioning of the pump impeller in vertical pump applications » Clearance fit bores allows for easy installation and maintenance for pump and/or motor » Easily adjustable for vertical clearance » Removable spacer for easy maintenance » AISI 1045 Steel » Stainless Steel coupling also available » Shaft sizes. » Adjusting nut threads. » Amount of thrust on either or both shafts. » Submit drawing if available. Ordering Information » Application: Driver and Driven. » Power: Motor horspower or torque requirement. » Speed: Motor Speed or Driven RPM. » Distance between shaft ends...

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ALL STEEL GEAR COUPLINGS-17

RA and RAHS Type Dimensional Data Ordering Information » Clearance fit bores with set screw are standard. » RA couplings meet standard tolerances. » Inch bore and keyway tolerances conform to AINSI / AGMA 9002-B04. » For metric bore and keyway tolerances, consult Lovejoy Application Engineering.

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ALL STEEL GEAR COUPLINGS-18

Vertical Floating Shaft Type The upper coupling is a Standard Vertical Type coupling. The lower coupling has a hardened crowned button inserted in the plate of the lower hub and a hardened flat button inserted in the plate of the upper hub. The entire floating assembly rests on these two buttons which carry the weight of the floating assembly thus maintaining the spacing between the two lower hubs allowing for flexibility. The hubs on the floating shaft are flexible and the hubs of the driver and driven shafts are rigid. Brake drum Type Two different designs of brake drum couplings are illustrated....

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Hercuflex All-Steel Gear Couplings Continuous Sleeve Gear Couplings ® Sliding Hub Type The sleeve is longer than standard and is designed to allow for a predetermined amount of axial travel on one shaft. The short hub is secured to the sleeve by means of a spacer washer and snap ring which prevents travel. This type is also manufactured to allow for travel of both hubs in the sleeve. This coupling is also available with a rigid type short hub. Jordan Type Used on Jordan machines and refiners, this design is similar to the Sliding Hub Type coupling except the long hub is split and secured to the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.