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ICR SPRINT MARINE

ICR SPRINT MARINE
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ICR SPRINT MARINE

Product catalog summary
Overview: This document is a technical catalogue from Industria Chimica Reggiana (ICR) focusing on the production processes and products used in manufacturing Glass Reinforced Plastic (GRP) boats. It emphasizes the company's dedication to quality and innovation in the marine sector.
Production Phases:
  • Plug Construction: Framework creation using materials like wood or polystyrene, coated with putty or fiberglass-reinforced plastic for high-quality mould surfaces.
  • Mould Construction: Involves dismantling wax, gelcoat, and resin-impregnated fabrics to create durable moulds.
  • Lamination: Layering mats and fabrics with resin to achieve desired thickness and mechanical properties, often using lightweight core materials.
  • Assembly: GRP laminates are assembled with strong, low-shrinkage glues, with hulls and decks joined by bolts and adhesives.
  • Bodywork: Final assembly and finishing, including sanding and polishing for defect-free surfaces.
ICR Products:
  • Reinforced Putties: Includes P25, P50, P53, P54, and P57, each designed for specific applications like filling, bonding, and repairing GRP components.
  • Putties: Includes S11, S12, S14, S15, S97, S40, S71, and F21, used for finishing and multipurpose applications.
  • Bonders: Products like P24, P05, P27, P01, and P11, used for panel bonding and assembly tasks.
  • Compounds: LPM and LPV2 for gelcoat polishing and surface finishing.
Product Specifications:
  • P25 Putty: Vinylester reinforced, used for anti-osmosis repairs, with specific mixing ratios for hardeners based on temperature.
  • P50 Putty: General-purpose reinforced putty for assembling GRP and other materials, with detailed catalysis instructions.
  • P53 Putty: Long open time putty for assembling GRP panels, requiring careful hardener mixing.
  • P54 Putty: Reinforced with fibers, suitable for bulkhead positioning and other structural tasks.
  • P57 Putty: Reinforced with microfibers, used for assembling and gluing GRP panels.
Storage and Handling: All products should be stored in original, closed containers at temperatures below 20°C, away from heat and sunlight, to maintain stability for up to four months.
Application and Usage:
  • Each putty is a two-component system requiring mixing with a specific hardener, either C08 liquid or C10 paste, depending on the product.
  • The catalysis ratio varies with ambient temperature, and exceeding recommended hardener percentages can cause defects.
  • Products are designed for specific applications such as assembling, repairing, finishing, and filling imperfections in various materials like fiberglass, wood, and plastic.
Mechanical Properties:
  • Mechanical properties such as linear shrinkage, Shore hardness, and exothermic peak temperature are provided for each product, measured at 20°C.
Key Recommendations:
  • Ensure accurate mixing of components to avoid defects.
  • Follow specific guidelines for application thickness and ambient temperature conditions.
Specific Product Details:
  • F21 Finishing Spray: Fast-drying, polishable putty for spray finishing, requires C12 liquid hardener.
  • P24 Polibonder Soft: Bonder for glass-reinforced plastic, requires C08 liquid hardener.
  • P05 Polivir with Fibres: Bonder for difficult-to-access parts, requires C08 liquid hardener.
  • P27 Polibonder Ultra Soft: Ultra-light bonder for panels, requires C08 liquid hardener.
  • P01 Polibonder Light Soft: Light bonder for panels, requires C08 liquid hardener.
  • P11 Polibonder Light ‘VE’: Vinylester bonder for panels, requires MEKp hardener.
  • LPM Rubbing Compound ‘GC’: High mordant power, suitable for gelcoat polishing.
  • LPV2 Rubbing Compound No.2: Provides utmost gloss, suitable for polishing handworks and moulds.
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Catalog excerpts

ICR SPRINT MARINE-2

The whole ICR production in a complete and updated survey. An extremely wide range of products deriving from a perfect synergy of technological specialization, industrial chemical know-how and marketing experience. Such a various offer is the result of a constant research on new manufacturing formulas and top-quality standards that ICR has always been pursuing, making of its bent for innovation a consolidated success factor. INDUSTRIA CHIMICA REGGIANA Sistema Qualità certificato UNI EN ISO 9001:2000

 Open the catalog to page 2
ICR SPRINT MARINE-4

TECHNICAL CATALOGUE THE PRODUCTION OF GLASS REINFORCED PLASTIC BOATS The production of GRP boats can be divided into 5 phases: - Plug construction - Mould construction Plug construction The plug is obtained by building a framework made of wood, polystyrene or polyurethane whose surface will then be coated with putty, fiberglass-reinforced plastic or paint: the materials chosen will depend on the size and number of moulds to be A good quality plug (male part) will have a coating of uniform thickness, very high surface hardness, and will be finished off The characteristics will be faithfully reproduced...

 Open the catalog to page 4
ICR SPRINT MARINE-5

ICR PRODUCTS IN THE GRP BOATS PRODOCTION PROCESS Usually, the framework of the plug is assembled and the wooden panels fixed to the garboards with thixotropic glue with a high bonding power and low shrinkage. The shaped wooden panels are coated with stopper that can be easily applied by knife. It can also be easily sanded and worked within a reasonable time. When the putty has fully polymerized, the articles are sanded with abrasives. At the end of the process, the surface of the model will be even and very hard, ready to be coated with sprayed finishing stopper: this product must be quick to...

 Open the catalog to page 5
ICR SPRINT MARINE-6

TECHNICAL CATALOGUE _ICR PRODUCTS RANGE FOR MARINE APPLICATIONS_ ICR's tried-and-tested technical experience with glues, putties and bonders and their use in the nautical sector allows the performances of the individual processes to be optimized by use of the following products: Reinforced Putties P25 - Filling vinylester reinforced putty P50 - General Purpose reinforced putty P53 - L.O.T. R putty long open time reinforced putty P54 - Reinforced putty with fibres P57 - Reinforced putty with microfibers P60 - Thixotropic reinforced putty P24 - General Purpose Bonder P27 - Ultra-light Bonder for...

 Open the catalog to page 6
ICR SPRINT MARINE-8

TECHNICAL CATALOGUE FILLING VINYLESTER REINFORCED PUTTY Vinylester resins reinforced with organic fibers, glass fibers (max length 3 mm) and mineral charges. Main Features - high resistance to osmosis - high mechanical properties - optimum adhesion - optimum flexibility P25 is expressly formulated to repair anti-osmosis laminates. It can be used in processes such as: - Repairing of surfaces damaged by osmosis - Filling of small-medium radius edges and curving P25 is a two-component reinforced putty which must be accurately mixed with the specific COS hardener ( Cyclohexanone peroxide ). Catalysis...

 Open the catalog to page 8
ICR SPRINT MARINE-9

TECHNICAL CATALOGUE GENERAL PURPOSE REINFORCED PUTTY Putty based on unsaturated polyester resins, reinforced with glass fibers and mineral charges. Main Features optimum workability easily sanded good degree of hardness optimum mechanical strength P50 has been formulated for assembling glass-reinforced plastic and different materials together. It can be used in Tacking longitudinal members to the hull whilst it is being - Positioning bulkheads when the interiors are assembled - Gluing match-moulds, walls and ceilings - Stoppering the hull and parts in fiberglass-reinforced plastic P50 is a two-component...

 Open the catalog to page 9
ICR SPRINT MARINE-10

TECHNICAL CATALOGUE LONG OPEN TIME REINFORCED PUTTY Putty based on unsaturated polyester resins, reinforced with glass fibers up to 3 mm in length and mineral charges. Main Features - long open time - optimum mechanical properties - high bond - good degree of flexibility P53 has been formulated for assembling glass-reinforced plastic panels and for joining different materials, where a longer gel time is required. P53 can be used in processes such - Assembling hulls-decks P53 is a two-component reinforced putty which must be accurately mixed with the specific COS liquid hardener ( Cyclohexanone...

 Open the catalog to page 10
ICR SPRINT MARINE-11

TECHNICAL CATALOGUE REINFORCED PUTTY WITH FIBRES Putty based on unsaturated polyester resins, reinforced with organic fibers, glass fibers up to 3 mm in length and mineral charges. Main Features - optimum mechanical properties - high bond - good thixotropy P54 has been formulated for assembling glass-reinforced plastic panels and joining different materials. It can be used - Bulkheads positioning - Tacking longitudinal members to the hull whilst it is being - Bulwarks, walls and ceilings positioning P54 is a two-component reinforced putty which must be accurately mixed with the specific CIO paste...

 Open the catalog to page 11
ICR SPRINT MARINE-12

TECHNICAL CATALOGUE GLUE REINFORCED WITH MICROFIBRES Putty based on unsaturated polyester resins, reinforced with special microfibers and lamellar charges. Main Features - optimum workability - reaches a high degree of hardness - good mechanical strength P57 is a reinforced putty formulated for assembling fiberglass- reinforced plastic panels and gluing different materials. It can be used in processes such as: - Bulkheads positioning - Match-moulds, walls and ceilings gluing P57 is a two-component reinforced putty which must be accurately mixed with the specific CIO paste hardener (Dibenzoyi...

 Open the catalog to page 12
ICR SPRINT MARINE-13

1 E TECHNICAL CATALOGUE i»iuT PBO TIXO PL GREY POLIFIBRE THIXOTROPIC REINFORCED PUTTY Special putty based on unsaturated polyester resins, reinforced with organic fibers, glass fibers up to 3 mm in length and mineral charges. Main Features - thixotropic, does not drip when applied vertically - optimum mechanical properties - high bond - good degree of flexibility P60 is a reinforced putty formulated for assembling and repairing glass-reinforced plastic panels. It can be used in - Gluing match-moulds, walls and ceilings - Assembling model frameworks - Levelling surfaces with layers exceeding 3...

 Open the catalog to page 13
ICR SPRINT MARINE-14

TECHNICAL CATALOGUE HIGH PERFORMANCES PUTTY FOR HULLS High-performances putty based on vinylester resins and very fine mineral charges. Main Features - very easy to apply - high hardness SII is a putty formulated for filling and repairing hulls laminated with vinylester resins; ideal for levelling hulls before the gel-coat final touch. SII can be used for: - finishing hulls -finishing aesthetic joints SII is a two-component putty which must be accurately mixed with the specific COS liquid hardener (Cyclohexanone Catalysis patio 577 should be mixed with a percentage of hardener that takes into...

 Open the catalog to page 14

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