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MOORING CARBON

MOORING CARBON

MOORING CARBON

Product catalog summary
Overview: The document details the innovative mooring system developed by I-CARBON srl, featuring a pop-up cleat made from carbon fibre and titanium. This system is designed to enhance marine hardware with a focus on style, functionality, and durability.
Specifications:
  • The cleat features a curved design with smooth edges to prevent rope wear.
  • The top part is made from carbon fibre using SMC moulding technology, ensuring high strength and light weight.
  • All fittings and the deck base are crafted from CNC machined titanium, offering corrosion resistance and robustness.
Features:
  • Outstanding design with smooth edges and a choice of matte or glossy finish.
  • Extremely lightweight and strong with high load capacity.
  • Watertight stems, no drainage required, and easy installation.
  • Low maintenance and made in Italy.
Construction & Accessories:
  • Top cleat made by CF SMC moulding with protective coating.
  • Structural parts made from Grade 5 titanium.
  • Installation screws included, with optional backing plate available.
Installation Instructions:
  1. Select the appropriate cleat size based on the deck surface.
  2. Mark and cut the holes using the correct tools and jigs.
  3. Prepare the installation area with marine sealant and clean thoroughly.
  4. Position the cleat, insert screws, and tighten using washers and nuts if necessary.
  5. Ensure the cleat is mounted on a flat surface to avoid damage.
Maintenance Guide:
  • Regular cleaning with fresh water and mild soap is recommended every two weeks.
  • Every 5-6 months, lubricate moving parts with lithium or vaseline grease.
  • Avoid using abrasive products or tools that could damage the cleat.
Technical Data:
Part NumberMaterialA (mm)B (mm)C (mm)D (mm)Ø LineWorking Load (daN)Weight (g)
CC200carbon/titanium20055813512-142200450
CC270carbon/titanium270689140.516-1840001100
CC350carbon/titanium350801145020-2260002000
CC420carbon/titanium420971536628-30120003900
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Catalog excerpts

MOORING CARBON-1

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] MOORING SYSTEM - carbon fibre Our mooring system pushes the boundaries of innovation and design of marine hardware. We conceived a new kind of pop-up cleat, combining stylish design, functional shape, high strength and cutting-edge technology. The curved shape and smooth edges allow an easy clamp of the mooring line, avoiding rope consumption. It means no more ropes damaged by sharp edges. The top part of the cleat is made of light carbon fibre, by innovative SMC moulding technology (It is a method of moulding where a sheet of randomly placed carbon fibre strands (or GRP, or Kevlar) and epoxy resin compound, is placed into a preheated mould, and when the mould is closed the material is squeezed under very high pressure by a vertical press). All the fittings and deck base are made of CNC machined titanium, to offer the best strength, lightness and keep it totally free from corrosion. Il nostro sistema di ormeggio spinge più avanti i confini dell’innovazione e del design applicato all’attrezzatura di coperta. Abbiamo ideato un nuovo tipo di bitta pop-up, che combina design elegante, funzionalità, alta resistenza e tecnologia all’avanguardia. La forma curva e gli spigoli smussati consentono un facile bloccaggio della cima di ormeggio, evitandone la consunzione: niente più cime danneggiate da spigoli troppo accentuati. La parte superiore della bitta è realizzata in fibra di carbonio stampata con l’innovativa tecnologia SMC (è un metodo di stampaggio in cui un foglio composto da fibra corta di carbonio - o vetro, o kevlar - e resina epossidica viene posto in uno stampo in acciaio, riscaldato ad alta temperatura. Quando lo stampo viene chiuso una forte pressione viene applicata dall’alto mediante una pressa verticale, ed in pochi minuti si ottiene il prodo

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MOORING CARBON-2

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 outstanding and sleek design smooth edges carbon fibre top cleat clear matte / or glossy finish coating titanium fittings totally free from corrosion extremely light-weight and strong high load capacity watertight stems no drains required easy installation low maintenance functional, reliable, seaworthy made in Italy design innovativo ed elegante spigoli smussati corpo in fibra di carbonio finitura trasparente opaco o lucido meccaniche in titanio...

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MOORING CARBON-3

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] Part number

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MOORING CARBON-4

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected]

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MOORING CARBON-5

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] MOORING SYSTEM - installation instructions The following instructions are applicable to all the pop-up cleats in our range. Le seguenti istruzioni sono valide per tutte le bitte a scomparsa presenti sul nostro catalogo. TOOLS REQUIRED FOR INSTALLATION ATTREZZATURA NECESSARIA drill hole saw T allen key marine sealant threadlocker anti-corrosion lubricant non-acidic degreaser trapano...

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MOORING CARBON-6

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 • Select your cleat • Individuare la bitta corretta I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] • Use the right jig to mark the mounting holes and the stems holes • Use a drill bit and a hole saw to cut holes for screw and stems • Follow the sheet below to get the right tools according to the cleat size • Usare la dima adeguata per tracciare i fori di montaggio per le viti e i perni • Usare un trapano con punta e fresa a...

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MOORING CARBON-7

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 3) DISMOUNTING • One of the two pins has a hole, and it is not tightened. You can easily uncrew it and turn the top of the cleat (3b) • If you can’t unscrew the pin, use the special tool included and a proper wrench (3a) to loosen and unscrew; then turn the top of the cleat (3b) REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] 3) SMONTAGGIO • Uno dei due perni ha un foro e non è serrato. Si può svitare e quindi ruotare la testa...

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MOORING CARBON-8

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] • Position the cleat (5a) and insert the screws (5b). Use washers and nuts to tighten. If mounting with a threaded backing plate, washers and nuts are not necessary • Clean off any excess sealant and remove the protective tape • NOTE: The cleat must be mounted on a flat surface. Do not mount it on a curved or uneven surface. Avoid forcing the screws, bending, or twisting the base...

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MOORING CARBON-9

HEAD QUARTER: Strada degli Olmi, 22 61122 Pesaro - Italy +39 0721 620041 REGISTERED OFFICE: Via Sacco e Vanzetti, 7 60131 Ancona - Italy +39 071 9946104/5 I-CARBON srl VAT IT02814410425 www.i-carbon.it [email protected] MOORING SYSTEM - maintenance guide The cleats design provide a sturdy, reliable and lowmaintenace system. However a regular cleaning and maintenance will ensure a long service life to your cleats. Le nostre bitte sono studiate per offrire un sistema robusto e affidabile, che richiede una bassa manutenzione. Comunque, una pulizia e una manutenzione regolare ne garantiranno una lunga...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.