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shackles-and-rigging

shackles-and-rigging

Product catalog summary

Overview: This document outlines the technical specifications and applications for various stainless steel shackles, including D-shackles, long D-shackles, anchor shackles, and halyard shackles. These shackles are constructed from AISI316 stainless steel, featuring cast shackles and forged pins, and are treated with electro-polishing for surface finish.

Specifications: Shackles are categorized by type, size, and breaking load (B.L.), with a standard safety factor for working load set at 1/4 of the breaking load. The document includes item numbers, material specifications, and dimensions for each type of shackle.

Types of Shackles:

D-Shackles: Designed for easy manual setup and release, available in standard, collared pin, and locking pin variations.
Long D-Shackles: Feature an extended opening, with options for collared and locking pins for secure fastening.
Anchor Shackles: Suitable for assembling multiple connecting links quickly, with collared and locking pin variations to prevent accidental pin loss.
Halyard Shackles: Tailored for marine use, offering quick release and anti-dropping features.

Applications: Each shackle type is tailored for specific uses, such as high-sea environments, public areas to prevent tampering, or marine settings requiring quick release and secure connections.

Technical Data: Detailed technical data is provided for each shackle type, covering casting and forging materials, production methods, and surface treatments.

Notes: The document stresses the importance of adhering to the standard safety factor for working loads and references additional load characteristics on page IV.

Technical Specifications: Materials used include AISI316 - DIN 1.4408 for casting and AISI316 - DIN 1.4401 for forging, with surface treatments of matte finish (M.F.) or electro-polished (E.P.).

Field of Application: These components are designed for use in pipe turnbuckles, toggles, and jaws, providing a circular appearance while concealing threads for aesthetic purposes. Right threaded stud terminals are used for loose wire rope ends and must be swaged properly.

Safety and Load Factors: The standard safety factor for working load is 1/4 of the breaking load, applicable to components such as toggles, jaws, and swage forks.

Component Details:

U-bolts and Toggles: Available in various sizes with breaking loads from 500 kgs to 9,600 kgs.
Stud Terminals: Designed for swaging with specific dimensions and thread sizes.
Swage Forks: Used for swaging loose end wire ropes, available in sizes from 2.0 mm to 16.0 mm with breaking loads up to 18,000 kgs.
Round Rings: Made by TIG Argon welding, available in sizes from 6 mm to 12 mm with breaking loads up to 10,000 kgs.

Accessories: Components such as rings and cotter pins are used as accessories for various hardware items.

Production Notes: All components must be properly swaged using a swaging machine to ensure safety and functionality.

Catalog excerpts

70-90-Aug2010_Layout 1 02/09/2010 13:15 Page 70 L A B B B B A item no. item no. S360 S360 S360LK, SF360LKF (forged) D-shackle (locking pin) S360CP, SF360CP S360CP, SF3 P D-shackle (collared pin) S360 D-shackle (1) Technical Data Technical Data Casting material Casting material : AISI304 - DIN 1.4308/ AISI316 - DIN 1.4408 Forging material Forging material : AISI304 - DIN 1.4301/ AISI316 - DIN 1.4401 Production Shackle Cast Production : S360 - Shackle - Cast Pin Forged Pin - Forged Surface treatment "E.P. (Electro polished) Surface treatment : "E.P. " (Electro polished) P SS316 SIZE (mm) ØA ØA (mm) B (mm) L (mm) B.L. B.L. (kgs) (kg gs) HT63600004 HT63600005 HT63600006 HT63600007 HT63600008 HT63600009 Material Material 4 5 6 7 8 9 4 5 6 7 8 9 8 10 12 14 16 18 16 20 24 28 32 36 550 1,000 1,700 2,000 2,800 3,500 Field application Field of application D Shackles D-Shackles are designed for application where quick for applic tion manual setup/release assembly pins are required. item no. item no. S360CP (1) ØA ØA (mm) B (mm) L (mm) Pin Pin process process B.L. B.L. (kgs) (kgs) k 3 4 5 6 7 8 9 10 12 13 14 16 3 4 5 6 7 8 9 10 12 13 14 16 8 8 10 12 14 16 18 20 24 26 28 32 12 16 20 24 28 32 36 40 48 52 56 64 Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Cast Cast Forged Forged g 400 550 1,000 1,700 2,000 2,800 3,500 4,500 6,000 6,500 7,000 10,000 S360LK SS316 SIZE (mm) ØA ØA (mm) B (mm) L (mm) B.L. B.L. (kgs) (kgs) k HT63605004 HT63605005 HT63605006 HT63605008 HT63605010 HT63605012 D-shackle SS316 SIZE (mm) HT63600423 HT63600424 HT63604405 HT63602006 HT63602007 HT63605208 HT63605209 HT63600410 HT63600412 HT63600413 HT63600414 HT63600416 Material Material t 4 5 6 8 10 12 4.40 4.40 5.25 7.10 8.90 10.70 8 10 12 16 20 24 16 20 24 32 40 48 800 1,000 1,400 2,800 4,000 6,200 Locking Pin item no. item no. S360LK S360LK Material Material Technical Data Technical Data Casting material : AISI316 - DIN 1.4408 Casting material Forging material : AISI316 - DIN 1.4401 Forging material Production : S360LK - Shackle - Cast Shackle Cast Production Pin - Forged Pin Forged Sur face treatment "E.P. (Electro polished) P Surface treatment : "E.P. " (Electro polished) Field of application Field application D-shackles (locking pin) are designed for application D-shackles (locking are for application where accidental dropping of pin must be avoided be avoided where accidental dropping during operation. Ex. high sea enviroment or high enviroment during operation. tower/pole locations. tower/pole locations. (1) L N B S360CI S360CI D-shackle (hexagonal sink pin) Allen key Technical Data Technical Data item no. item no. t Forging material : AISI316 - DIN 1.4401 Forging material Production Production : S360CI - Shackle - Cast Shackle Cast P Pin - Forged Pin Forged Surface treatment : "E.P. " (Electro polished) P Surface treatment "E.P. (Electro polished) Material Material Field of application Field application Shackles (hexagonal sink pin) ar e designed for Shackles (hexagonal are for application in puplic places where direct malicious application places where direct manual tampering may occure. tampering may occure. S360CI S360CI (1) SS316 SIZE (mm) ØA (mm) B (mm) L (mm) B.L. B.L. (kgs) (kgs) HT63605106 HT63605108 HT63605110 HT63605112 6 8 10 12 6 8 10 12 12 16 20 24 24 32 40 48 1,700 2,800 4,500 6,000 d : S h Pin P - Forged S Note:(1) Standard safety factor for working load Note: Standard safety factor for working is 1/4 of br eaking load. is 1/4 of breaking load. i o br is 1/4 of breaking load. U o Refer to page IV - class 1 load characteristics STAINLESS HARDWARE 70

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70-90-Aug2010_Layout 1 02/09/2010 13:16 Page 71 Copyright Sinox Marine 2010, all rights reserved Copyright Sinox Marine 2010, all rights reserved L L A A L L B A B B B A B S370 Quick assembly assembl bly item no. item no. S370 S371LK Anchor shackle (locking pin) S370CP, S370CP, SF370CP P Anchor shackle (collared pin) S370 Anchor shackle (1) Casting material Casting material : AISI316 - DIN 1.4408 Forging material Forging material : AISI316 - DIN 1.4401 Production Production : S370 - Shackle - Cast Shackle Cast Pin Forged Pin - Forged Surface treatment : "E.P. " (Electro polished) Surface treatment...

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70-90-Aug2010_Layout 1 02/09/2010 13:16 Page 73 Copyright Sinox Marine 2010, all rights reserved Copyright Sinox Marine 2010, all rights reserved L L L A A A B : AISI316 - DIN 1.4408 : S365LK - Shackle/P P B B S365LK Halyard shackle (locking pin) T S365LK Screwdriver Screwdriver Wrench Wrench item no. item no. Material Material a Technical Data Technical Data Casting material : Casting material Forging material : Forging material Surface treatment Surface treatment : Production : Production AISI316 - DIN 1.4408 AISI316 - DIN 1.4401 "E.P. (Electro polished) P "E.P. " (Electro polished) Shackle...

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70-90-Aug2010_Layout 1 02/09/2010 13:17 Page 75 Copyright Sinox Marine 2010, all rights reserved Copyright Sinox Marine 2010, all rights reserved L L A A B B S380 Twist Twist shackle item no. item no. ed - Cast ed - Cast ed S380, S380CP, S380LK S380CP, Technical Data Technical Data Casting material : AISI316 - DIN 1.4408 Casting material Forging material : AISI316 - DIN 1.4401 Forging material Production Production : S380 - Shackle - Cast Shackle Cast Pin Forged Pin - Forged S380CP - Shackle - Cast Shackle Cast Pin - Forged Pin Forged S380LK - Shackle - Cast Shackle Cast Pin Forged Pin - Forged...

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70-90-Aug2010_Layout 1 02/09/2010 13:17 Page 77 B B O O D B D D L B B B D O O Quick link S2450, SF2450 Snap hook S7360 Triangle quick link Triangle S7350, S7350, SF7350 SF7350 Quick linkQuick link S2450, SF2450 S2450X, SF2450X item no. item no. S2450 S2450X, SF2450X Snap hook (with eye) S7350 Technical Data Technical Data Forging material : AISI316 - DIN 1.4401 Forging material d S7350 - Link -: Forged - Link - Forged S7350 Production Production : Forged S Surface treatment : "E.P. " (Electro polished) Surface treatment "E.P. (Electro polished) P SS316 B (mm) ØD ØD (mm) L (mm) O (mm) P B C HT67850035...

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