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MARKET BROCHURES-Rail

MARKET BROCHURES-Rail

MARKET BROCHURES-Rail

Product catalog summary
Hexcel’s Composite Materials for the Rail Industry

An Unrivalled Product Range
  • HexWeb® Honeycombs: Lightweight structural core material used for flooring, partitions, and furnishings. Available in aluminum, Nomex, glass fiber, and specialty materials.
  • Redux® Adhesives: Structural adhesives in film form for bonding metal to metal or composites, reducing the need for mechanical fasteners or welding.
  • HexPly® Prepregs: Prepreg resins developed for structural rolling stock components, effective for drivers cabs, bogies, and energy absorbers.
  • HexForce® Engineered Fabrics: Unidirectional and woven reinforcement fabrics in glass, carbon, and aramid fibers, including standard weaves and multiaxials.

About Hexcel
Hexcel has been supplying composite materials to the railway industry since the 1970s, with applications expanding to include structural floor panels, energy absorbers, front end cabs, composite bogies, and full composite interiors.

Product Specifications
  • HexWeb® Honeycombs: HRH78/A10 for low weight and fire resistance; CRIII & ACG for energy absorption.
  • HexPly® Prepregs: M9-M10 and M34 for various curing temperatures and fire resistance; 250 CB phenolic prepreg for fire resistance.
  • HexForce® Engineered Fabrics: Carbon woven fabrics, glass fabrics, aramid fabrics, and carbon multiaxials.
  • Redux® Adhesives: Redux® 609 and 610 for metal bonding; Redux® 206NA/212NA for honeycomb core splicing.

Applications in Rail Industry
Composite materials are used in various train components such as energy absorbers, driver protection, ceiling panels, external doors, and luggage bins.

Benefits of Using Composites
  • Rapid Construction: Lightweight, modular interiors are easy to handle and install.
  • High Stiffness and Strength: Durable with excellent fatigue, impact, and environmental resistance.
  • Weight Savings: Enables higher speeds, reduces power consumption, and allows for increased payload.
  • Passenger Comfort: Spacious and aesthetically pleasing designs.
  • Cost-Effective: Quick installation and processing, leading to operational efficiencies.
  • Design Flexibility: Allows for innovative designs with aerodynamic profiles and smooth interiors.
  • Safety: Incorporates fire-resistant materials and energy-absorbing components.

Contact Information
Hexcel provides global manufacturing and sales offices across various countries including Australia, Austria, Belgium, Brazil, China, France, Germany, Italy, Japan, Spain, United Kingdom, and the USA. For more information, visit their website at www.hexcel.com.
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Catalog excerpts

MARKET BROCHURES-Rail-1

5 HexForce ® Engineered Fabrics 5 Redux ® Adhesives Hexcel’s Composite Materials for the Rail Industry

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MARKET BROCHURES-Rail-2

Redux® Adhesives HexForce ® Engineered Fabrics About Hexcel Composite materials were rst used in the railway industry back in the 1970’s, when Hexcel supplied honeycomb, adhesives and bre-reinforced plastic materials for use in train ceilings, oors and doors. These early composite components were tted into French, Italian, British and Austrian urban trains, as well as the metro systems of London, Lille and Hong Kong. In the past 30 years, Hexcel has developed a wider range of composite materials, specically to meet the requirements of the rail industry. The applications have diversied to include...

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MARKET BROCHURES-Rail-3

HexWeb® Honeycombs HexForce® Engineered Fabrics For improved bonding and higher shear loading than foams Ceiling Panels HRH78 / A10 Phenolic dipped Nomex honeycomb for low weight and re resistance. Moulded with prepreg or honeycomb sandwich Drivers Cab Parts manufactured with : Moulded prepreg component 3K, 6K, 12K carbon woven fabrics. Glass fabrics (from 25 to 600 gsm). Aramid fabrics. Carbon multiaxials. Aluminium honeycomb for energy absorption and low weight panels. Adhesives Energy Absorbers Driver Protection Pre-crushed metallic honeycomb assemblies with adhesive and carbon prepregs Redux®...

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MARKET BROCHURES-Rail-4

Why use Composites in Trains, Trams and Metros ? • Rapid construction Lightweight, modular interiors are easy to handle and install, providing manhour savings. • High stiffness and Composites are durable, providing excellent fatigue, impact and environmental resistance. The noncorrosive materials reduce maintenance costs. Structural composites require little (if any) supporting framework, and carry ttings readily. Passenger room increases, while internal noise reduces. • Weight savings Weight savings enable higher speeds to be attained, reduce power consumption and acceleration inertia. Low weight...

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MARKET BROCHURES-Rail-5

For further information, please contact your nearest sales ofce, or visit our website at www.hexcel.com Brazil Av. J. Guilhermino, 474/72 S.J.Campos, SP 12210-130 Tel : 55 12 3941 2242 Fax : 55 12 3923 1186 China D2101, Shanghai Everbright Conference & Exhibition Center 80 Cao Bao Road Shanghai 200235 Tel : 86 21 64836741 Fax : 86 21 64836744 Global Manufacturing and Sales Ofces Telephone and fax numbers include country codes in bold, which should be omitted for national dialling. For international calls, prex with international access code and omit any bracketed numbers. All information is believed...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.