HexPly® M49

HexPly® M49

HexPly® M49

Product catalog summary
Description
HexPly® M49 is a toughened epoxy matrix that cures at 120°C, offering good impact resistance and is suitable for performance cars, especially for cosmetic applications like car interiors. It is compatible with various production techniques and equipment, making it easy to process.

Benefits and Features
  • High toughened epoxy
  • Good impact resistance
  • Self-adhesive on honeycomb
  • Good stability under UV
  • Autoclave or vacuum bag processing
  • Long shelf life and out life at room temperature
  • Excellent tack and drape

Resin Matrix Properties
  • Viscosity profile: Heat up rate 2°C/min
  • Colour: Transparent
  • Density: 1.18 g/cm³
  • Curing Enthalpy: 290 J/g
  • Gel time at 120°C: 12 - 14 min
  • Minimum Viscosity: 50 poise
  • Tg after 120°C 60 min cure dry: 115°C
  • Tg wet: 90°C

Prepreg Types and Mechanical Properties
HexPly® M49 is available in various prepreg types with different fiber designations and styles, such as plain weave and twill. The mechanical properties include tensile strength, compression strength, flexural strength, and interlaminar shear strength, tested under specific methods.

Prepreg Curing Conditions
For cosmetic parts, autoclave processing is recommended. A typical autoclave cure cycle involves applying vacuum and pressure, heating to 120°C, holding for 60 minutes, and cooling. Alternative cure cycles can be used, but performance testing is advised to ensure suitability.

Storage Life
  • Out Life: 30 days at room temperature (23°C/73°F)
  • Shelf Life: 12 months at -18°C (0°F)

Storage Conditions
Prepregs should be stored in a cool, dry place or refrigerator. Allow prepreg to reach room temperature before opening to prevent condensation.

Precautions for Use
Handle uncured synthetic resins and fibrous materials with care. Use clean disposable gloves to protect operators and avoid contamination. A Safety Data Sheet is available for this product.

Contact Information
For US quotes, orders, and product information, call toll-free 1-800-688-7734. For other worldwide sales office numbers, visit the Hexcel website.
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Catalog excerpts

HexPly® M49-1

HexPly* M49 is a 120°C curing toughened epoxy matrix with good impact resistance suitable for use in performance cars. The matrix is highly tolerant to a wide variety of production techniques and equipment making it easy to process. Hexply* M49 is especially suitable for cosmetic applications (eg car interiors) ■ High Toughened epoxy ■ Good impact resistance ■ Self adhesive on Honeycomb ■ Good stability under UV ■ Autoclave or vacuum bag processing ■ Long shelf life and out life at room temperature ■ Excellent tack and drap Resin Matrix Properties Viscosity profile (heat up rate 2°C/min)

 Open the catalog to page 1
HexPly® M49-2

HexPly® M49 Prepreg Types Fibre Designation 3K high strength carbon 3K high strength carbon 6K high strength carbon 12K high strength carbon 6K high strength carbon 12K high strength carbon Plain weave Plain weave Nominal cure ply thickness (mm) M49 resin content by weight (%) Cured Prepreg Mechanical Properties (cured at 120°C in autoclave) Test Method Strength (Mpa) Modulus (Gpa) 0° Interlaminar Shear Strength (Mpa) Modulus (Gpa) 0° compression Results for cured prepregs at 55%fibre volume content.

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HexPly® M49-3

120°C curing epoxy matrix Prepreg Curing Conditions For cosmetic parts it is recommended to use autoclave process rather than vacuum only. A typical autoclave cure cycle for a thin part is: (1) (2) (3) (4) (5) (6) (7) Apply the full vacuum (0.9 bar) Apply 7 bar gauge autoclave pressure Reduce vacuum to a safety value of 0.2 bar when the autoclave pressure reaches approximately 1 bar gauge Heat up at 1-3 °C/minute to 120°C Hold at 120°C for 60 minutes Cool at 2-5°c/min Vent autoclave pressure when the component reaches 60°Cor below. Temperature Vacuum Pressure Heat-up rates are dependent on component...

 Open the catalog to page 3
HexPly® M49-4

Product Data Prepreg Storage Life n Shelf Life: 12 months at -18°C (0°F) (from date of manufacture) Definitions: Shelf Life: The maximum storage life for HexPly® Prepreg, when stored continuously, in a closed moisture proof bag, at -18°C (0°F). To accurately establish the exact expiry date, consult the box label. The maximum accumulated time allowed at room temperature between removal from the freezer and cure. Storage Conditions HexPly® M49 prepregs should be stored as received in a cool dry place or in a refrigerator. After removal from refrigerator storage, prepreg should be allowed to reach...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.