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High-Pressure Shipping Industry Solutions
High-Pressure Shipping Industry Solutions
The document discusses innovative high-pressure water jet technology for the shipping industry, focusing on environmentally friendly and efficient ship cleaning systems. These systems offer economic benefits, high-quality surface finishing, and adhere to health and safety standards.
- Reduced docking time and costs.
- Efficient energy distribution and increased area performance.
- Lower disposal costs with water treatment and reuse.
- Operable in all weather conditions with reduced personnel costs.
- Dust-free operation with minimal waste compared to dry blasting.
- Systems with suction devices for waste management.
- Simple waste separation and controlled disposal.
- Exposes surface profile for optimal adhesion of new coatings.
- Consistent removal quality and better surface quality with UHP water jetting.
- Meets international quality standards for new coatings.
- Automated functions ensure high security standards and dust-free operation.
- Reduces health risks and physical strain on personnel.
Adheres to ISO 8501-4 and SSPC/NACE standards for waterjet cleaning.
Various models like DOCKBOY and DOCKMATE offer different working widths and pump powers for efficient cleaning.
- Compact vehicle for ship sides and bottoms.
- Integrated vacuum system for waste management.
- Electronic control unit for safe operation.
- Designed for large tasks with high working heights and widths.
- Powerful hydraulic system and integrated vacuum system.
- All-wheel drive for maximum maneuverability.
- Mobile high-pressure cleaning device with electric or pneumatic drive.
- Equipped with permanent magnets for adhesion and remote control operation.
- SPIDERJET® M: Offers a working width of 374 mm, weight of 115 kg, and operates at up to 3000 bar with a flow rate of 50 l/min.
- SPIDERJET® M Edge: Designed for edge work with a consistent removal pattern and high maneuverability. It features a working width of 374 mm and is equipped with radio remote control for increased safety.
- SPIDERJET® M Edge Compact: Ideal for narrow spaces with a working width of 225 mm, offering high area performance and easy maintenance.
- SPIDERJET® M Swivel: Features a swivel arm with a MASTERJET rotor jet for cleaning a range of 0-120°, suitable for removing marine growth and preparing surfaces for welding.
- High operational reliability and long service life.
- Easy installation and maintenance.
- Environmentally friendly operation with no need for chemicals.
- Integrated vacuum systems for waste extraction.
- JETMATE: Ergonomic work aids for fatigue-free operation, allowing flexible installation and application.
- AQUABLAST® Line: A modular system for cleaning vertical surfaces, featuring integrated waste water extraction for high safety and environmental standards.
- AQUABLAST® Plus: Combines cleaning and vacuuming, ensuring even distribution of high-pressure water and efficient waste extraction.
- Mobile Wastewater Treatment: A container-based system that treats wastewater for reuse, enhancing economic efficiency and ecological balance.
The SPIDERJET® systems and associated technologies offer advanced solutions for industrial cleaning, emphasizing efficiency, safety, and environmental responsibility.
The document describes a fully automated solution for dewatering up to 12 m³/h of liquid sludge, which is then disposed of. The system is housed in a 20' container and separates solids and residual water from liquid sludge, resulting in a nearly solid sludge suitable for landfill or incineration. This system complements mobile water treatment processes, particularly for industrial wastewater from high-pressure removal.
The system is contained within a 20' LC container, weighing approximately 2000 kg, with a throughput of up to 12 m³/h and a power supply of 400 V, 50 Hz, 2 kW. It is fully automatic and designed for compact sludge discharge into big bags. The container also provides storage for operating materials and equipment.
The document highlights efforts towards climate neutrality in shipping, emphasizing the importance of "green fuels" like methanol and ammonia. Hammelmann supports these efforts by developing injection pumps for alternative fuels, optimizing resource consumption, and minimizing operating costs.
Hammelmann's injection pumps are designed for continuous operation with high efficiency and low wear. They are suitable for pumping alternative fuels such as methanol, ethanol, and ammonia. The pumps feature a "Zero Emission®" design to prevent environmental contamination.
The document lists various HAMPRO® pump models with different flow rates and operating pressures, suitable for different applications. The HAMPRO® 72 methanol injection pump, for example, operates at 600 bar with a flow rate of 50 l/min.
The company holds several certifications, including ISO9001:2015, ISO14001:2015, ISO45001:2018, ISO 50001:2018, ASME Certificate, and SIR Certificate.
A free Hammelmann app, the Water Jetting Calculator, is available for iOS, Android, and browsers.
Catalog excerpts
INNOVATIVE HIGH-PRESSURE TECHNOLOGY FOR THE SHIPPING INDUSTRY Heading for the future — powerful and environmentally friendly Pumps, units and tools Environmentally friendly systems Automated processes Economic applications High area performance Process and drive technology
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EFFICIENT CORROSION PROTECTION WITH INNOVATIVE HIGH-PRESSURE TECHNOLOGY By using our ship cleaning systems, you work economically and environmentally friendly with future-oriented high-pressure water jet technology. The result: high-quality surface finishing and the assurance of health and safety standards. EFFICIENT CORROSION PROTECTION AQUABLAST® PLUS SURFACE CLEANER Read more on Page 28
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ECONOMIC SHIP CLEANING ENVIRONMENTALLY FRIENDLY COMPONENTS AND SYSTEMS SURFACE TREATMENT OF THE HIGHEST QUALITY Reduced docking time. No dust development as dust particles are bound in the water. Exposing the surface profile beneath the original coating. Saving of costs and effort: The priming can be carried out after the approval of the inspector. No additional cleaning is required after surface treatment. The amount of material to be disposed of is 1/100 compared to dry blasting. Optimum adhesion to fresh coatings, especially surface-tolerant paints. Systems with suction devices allow the waste...
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All working functions of our corrosion protection systems are automated. They work completely dust-free and prepare surfaces according to the most demanding standards. DOCK MATE EFFICIENT CORROSION PROTECTION
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Waterjet standards according to ISO 8501-4 - SSPC / NACE Very thorough high-pressure water blasting Thorough high-pressure water blasting Light high-pressure water jet Very thorough or extensive cleaning Thorough cleaning Easy cleaning DOCKMATE Working width: 1000 mm Pump power: 600 kW DOCKBOY /DOCKMATE Working width: 520 mm Pump power: 300 kW SPIDERJET® M / SPIDERJET® M Edge / DOCKBOY Working width: 374 mm Pump power: 200 kW AQUABLAST® PLUS Working width: 215 mm Pump power: 200 kW Average removal rate m2 per hour in accordance with the standards listed below, depending on the existing surface...
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Flexibility and performance for reliable results: the DOCKBOY is a modern and compact carrier vehicle for processing the sides and bottom of ships. The DOCKBOY is an irreplaceable performer, especially for work on the undersides. The vehicle height is only approx. 1.40 m with the extension arm set to the minimum and is therefore lower than most standard keel pallets! An AQUABLAST® surface cleaner is mounted at the end of the boom, which uses vacuum support to transport the solids and waste water to a disposal station. Read more on page 32. Hammelmann ship cleaning systems work with the latest...
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YOUR BENEFITS AT A GLANCE Semi-automatic cleaning system for treating the underside of ships and similar steel surfaces Constant contact pressure of the AQUABLAST®: Sensors and proportional hydraulic valves enable a constant contact pressure of the water tool. Changing distances between the ship and the DOCKBOY are compensated Almost all major surfaces and types of curvature of a ship Excellent maneuverability between pallets Curved surfaces Programmable feed and swivel range for overhead or ground work Floor and ceiling finishing - Use e.g. on ship decks, car and cargo decks and other floor...
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disposal module ^V'lnTvrin FILTER / DISPOSAL MODULE - Collects removed material and dirty water - Pre-separation of solids directly in the carrier vehicle - Collection of particles in a big bag for easy disposal - The peristaltic pump offers the possibility of supplying the process water to a controlled posttreatment. More on this from page 32. - Filters solids (removed coating, rust) and waste water directly at the work site - Solids and waste water are transported to the disposal station using vacuum - Clean surface through pore-deep removal of particles - Less rust due to rapid drying of the...
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lectronic control unit / control cabinet Radio remote control ELECTRONIC CONTROL UNIT - Safe and easy operation of the DOCKBOYS - Uniform surface treatment through a constant feed of the cleaning head - Fail-safe! Sensors detect unsafe and critical conditions and trigger automatic stops or shutdowns - Adjustable stride length and speed - Programmable swivel range through freely selectable end points - Adjustable rotation speed - Forward/reverse operation possible - Extensive automation of operational functions - Preselection of the main parameters on the control cabinet HYDRAULIC SYSTEM - Normal...
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Developed for large tasks: the DOCKMATE is a modern carrier vehicle for working on the sides of ships. With working heights of almost 33 m and a large working width of 1000 mm, the DOCKMATE impresses with its unrivalled removal performance. Ship walls and all types of curves can be easily processed with the DOCKMATE. An AQUABLAST® surface cleaner is mounted at the end of the boom, which uses vacuum support to transport the solids and waste water to a disposal station. Find out more on page 32. Hammelmann ship cleaning systems work with the latest and most innovative high-pressure water jet technology....
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POWERFUL HYDRAULIC SYSTEM YOUR BENEFITS AT A GLANCE Axial plunger pump with continuously variable flow 125 l/min at 240 bar – in open circuit Constant contact pressure of the AQUABLAST®: Sensors and proportional hydraulic valves enable a constant contact pressure of the water tool. Changing distances between the ship and the DOCKMATE are compensated. The hydraulic system works with biodegradable lubricants (biodegradable hydraulic oil) Semi-automatic working width offset in the left and right processing directions. Automatic parallel guidance of the AQUABLAST® for optimal cleaning results Uncomplicated...
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vacuum system Dockmate hammelmann.com Filter / disposal module Filter / disposal module - Collects removed material and dirty water. - Pre-separation of solids directly in the carrier vehicle. - Collection of particles in a big bag for easy disposal. - The peristaltic pump offers the possibility of supplying the process water to a controlled posttreatment. More information on page 32. INTEGRATED VACUUM SYSTEM - Filters solids (removed coating, rust) and waste water directly at the work site - Solids and waste water are transported to the disposal station using vacuum - Clean surface through pore-deep...
Open the catalog to page 14- HAMMELMANN high-pressure cleaner
- Positive-displacement pump
- HAMMELMANN shipyard high-pressure cleaner
- Mobile high-pressure cleaner
- Shipyard gun
- Electric drive high-pressure cleaner
- Hull cleaning high-pressure cleaner
- Spraying gun
- Shipyard pump
- Pump-out
- Skid-mounted high-pressure cleaner
- Piston pump
- Diesel engine high-pressure cleaner
- Mobile pump-out
- Suction pump
- Shipyard pump-out
- High-pressure gun