INNOVATIVE HIGH-PRESSURE TECHNOLOGY FOR THE SHIPPING INDUSTRY Heading for the future — powerful and environmentally friendly Pumps, units and tools Environmentally friendly systems Automated processes Economic applications High area performance Process and drive technology
Open the catalog to page 1EFFICIENT CORROSION PROTECTION WITH INNOVATIVE HIGH-PRESSURE TECHNOLOGY By using our ship cleaning systems, you work economically and environmentally friendly with future-oriented high-pressure water jet technology. The result: high-quality surface finishing and the assurance of health and safety standards. EFFICIENT CORROSION PROTECTION AQUABLAST® PLUS SURFACE CLEANER Read more on Page 28
Open the catalog to page 4ECONOMIC SHIP CLEANING ENVIRONMENTALLY FRIENDLY COMPONENTS AND SYSTEMS SURFACE TREATMENT OF THE HIGHEST QUALITY Reduced docking time. No dust development as dust particles are bound in the water. Exposing the surface profile beneath the original coating. Saving of costs and effort: The priming can be carried out after the approval of the inspector. No additional cleaning is required after surface treatment. The amount of material to be disposed of is 1/100 compared to dry blasting. Optimum adhesion to fresh coatings, especially surface-tolerant paints. Systems with suction devices allow the waste...
Open the catalog to page 5All working functions of our corrosion protection systems are automated. They work completely dust-free and prepare surfaces according to the most demanding standards. DOCK MATE EFFICIENT CORROSION PROTECTION
Open the catalog to page 6Waterjet standards according to ISO 8501-4 - SSPC / NACE Very thorough high-pressure water blasting Thorough high-pressure water blasting Light high-pressure water jet Very thorough or extensive cleaning Thorough cleaning Easy cleaning DOCKMATE Working width: 1000 mm Pump power: 600 kW DOCKBOY /DOCKMATE Working width: 520 mm Pump power: 300 kW SPIDERJET® M / SPIDERJET® M Edge / DOCKBOY Working width: 374 mm Pump power: 200 kW AQUABLAST® PLUS Working width: 215 mm Pump power: 200 kW Average removal rate m2 per hour in accordance with the standards listed below, depending on the existing surface...
Open the catalog to page 7Flexibility and performance for reliable results: the DOCKBOY is a modern and compact carrier vehicle for processing the sides and bottom of ships. The DOCKBOY is an irreplaceable performer, especially for work on the undersides. The vehicle height is only approx. 1.40 m with the extension arm set to the minimum and is therefore lower than most standard keel pallets! An AQUABLAST® surface cleaner is mounted at the end of the boom, which uses vacuum support to transport the solids and waste water to a disposal station. Read more on page 32. Hammelmann ship cleaning systems work with the latest...
Open the catalog to page 8YOUR BENEFITS AT A GLANCE Semi-automatic cleaning system for treating the underside of ships and similar steel surfaces Constant contact pressure of the AQUABLAST®: Sensors and proportional hydraulic valves enable a constant contact pressure of the water tool. Changing distances between the ship and the DOCKBOY are compensated Almost all major surfaces and types of curvature of a ship Excellent maneuverability between pallets Curved surfaces Programmable feed and swivel range for overhead or ground work Floor and ceiling finishing - Use e.g. on ship decks, car and cargo decks and other floor...
Open the catalog to page 9disposal module ^V'lnTvrin FILTER / DISPOSAL MODULE - Collects removed material and dirty water - Pre-separation of solids directly in the carrier vehicle - Collection of particles in a big bag for easy disposal - The peristaltic pump offers the possibility of supplying the process water to a controlled posttreatment. More on this from page 32. - Filters solids (removed coating, rust) and waste water directly at the work site - Solids and waste water are transported to the disposal station using vacuum - Clean surface through pore-deep removal of particles - Less rust due to rapid drying of the...
Open the catalog to page 10lectronic control unit / control cabinet Radio remote control ELECTRONIC CONTROL UNIT - Safe and easy operation of the DOCKBOYS - Uniform surface treatment through a constant feed of the cleaning head - Fail-safe! Sensors detect unsafe and critical conditions and trigger automatic stops or shutdowns - Adjustable stride length and speed - Programmable swivel range through freely selectable end points - Adjustable rotation speed - Forward/reverse operation possible - Extensive automation of operational functions - Preselection of the main parameters on the control cabinet HYDRAULIC SYSTEM - Normal...
Open the catalog to page 11Developed for large tasks: the DOCKMATE is a modern carrier vehicle for working on the sides of ships. With working heights of almost 33 m and a large working width of 1000 mm, the DOCKMATE impresses with its unrivalled removal performance. Ship walls and all types of curves can be easily processed with the DOCKMATE. An AQUABLAST® surface cleaner is mounted at the end of the boom, which uses vacuum support to transport the solids and waste water to a disposal station. Find out more on page 32. Hammelmann ship cleaning systems work with the latest and most innovative high-pressure water jet technology....
Open the catalog to page 12POWERFUL HYDRAULIC SYSTEM YOUR BENEFITS AT A GLANCE Axial plunger pump with continuously variable flow 125 l/min at 240 bar – in open circuit Constant contact pressure of the AQUABLAST®: Sensors and proportional hydraulic valves enable a constant contact pressure of the water tool. Changing distances between the ship and the DOCKMATE are compensated. The hydraulic system works with biodegradable lubricants (biodegradable hydraulic oil) Semi-automatic working width offset in the left and right processing directions. Automatic parallel guidance of the AQUABLAST® for optimal cleaning results Uncomplicated...
Open the catalog to page 13vacuum system Dockmate hammelmann.com Filter / disposal module Filter / disposal module - Collects removed material and dirty water. - Pre-separation of solids directly in the carrier vehicle. - Collection of particles in a big bag for easy disposal. - The peristaltic pump offers the possibility of supplying the process water to a controlled posttreatment. More information on page 32. INTEGRATED VACUUM SYSTEM - Filters solids (removed coating, rust) and waste water directly at the work site - Solids and waste water are transported to the disposal station using vacuum - Clean surface through pore-deep...
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