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HJ Designer Guide

HJ Designer Guide
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HJ Designer Guide

Product catalog summary
Introduction
HamiltonJet provides a comprehensive waterjet propulsion solution for marine vessels, focusing on customer support throughout the vessel's lifespan. The manual guides users in making informed decisions about waterjet propulsion systems, addressing key questions such as viability, size, installation, and control requirements.
General Description
The HJ Series waterjets are advanced propulsion systems suitable for various marine applications. They generate thrust by expelling water at high velocity and include components like a steerable nozzle and an astern deflector for maneuvering. Typically driven by high-speed marine diesel engines, they are designed for both planing and displacement crafts.
Performance Calculations
Performance depends on hull resistance, engine power, and propulsor size. HamiltonJet provides performance predictions to assist with waterjet sizing and engine selection, including guidelines for calculating the number and size of waterjets required based on vessel displacement and speed requirements.
Propulsive Efficiency
Efficiency is influenced by propulsor size and design factors. HamiltonJet waterjets are optimized for speeds between 25-45 knots, offering high efficiency compared to conventional propeller systems. Thrust curve envelopes are provided to help determine optimal waterjet size based on vessel resistance.
Installation and Material Specifications
The waterjets are supplied as a complete package with integral steering and reverse control systems. Installation is simplified with an aluminum intake block, and the units are made from corrosion-resistant materials, protected by sacrificial anodes.
Specifications and Performance
The document outlines performance specifications for HamiltonJet waterjets, emphasizing the importance of matching boat speed with the optimal efficiency range. It advises consulting HamiltonJet for specific guidance.
Engine and Gearbox Selection
For a sample boat weighing 12,000kg, a thrust of 23kN is required to reach 35 knots, suitable for the HJ403 model. Considerations for choosing between single and twin waterjets include cost, space, and operational duties. Engine and gearbox matching is crucial to optimize performance and reduce cavitation.
Power/RPM Curves
The document provides a detailed chart of power and RPM specifications for various HJ series models, indicating the maximum power and RPM limits for each model. It advises on the preferred RPM range to avoid cavitation and optimize performance.
Dimensions and Installation
Dimensions for each HJ model are provided, including standard and optional intake block configurations. The installation process emphasizes proper alignment and sealing to prevent corrosion, especially in steel hulls.
Scope of Supply
The standard supply for all waterjet models includes essential components like the waterjet base unit, intake block, transom seal kit, and steering assembly. Additional options and extras are available, such as power steering and electronic control systems.
Driveline Systems
Four recommended driveline systems are outlined, each designed to accommodate misalignment and transmit torque effectively. Engineering checks are stressed to ensure compatibility and prevent excessive loads on the jet thrust bearing.
Steering and Reverse Control
The JT steering nozzle provides precise control, with hydraulic systems recommended for larger models. Hydraulic reverse control systems are detailed for different HJ models, offering fine control for maneuvering.
Installation and Maintenance
Detailed installation instructions are provided, including the preparation of the transom and the fitting of the intake block. The use of gaskets and bushes is advised to prevent corrosion and ensure a secure installation.
Control Systems Overview
The document outlines control systems for HamiltonJet models HJ292 to HJ403, describing synchronized and unsynchronized control for the astern deflector. The blue ARROW® Control System and MECS system offer comprehensive packages with redundancy and diagnostics for safety.
HJ Series Control System Options
Options include steering wheels, dual station helms, and hydraulic tubing. The steering action is designed to match the hull's deadrise angle, ensuring optimal performance.
Technical Specifications
Detailed specifications for each model are provided, including impeller size, range, and rotation, as well as materials used for various components. The main casing is made from LM6 Marine Grade Aluminium, while parts exposed to water are made from high-quality stainless steel to prevent corrosion.
Material Specifications
Materials are chosen for their weight, durability, and corrosion resistance. Sacrificial anodes and electrical isolation techniques help prevent electrolysis and corrosion.
Contact Information
Contact details for HamiltonJet's global headquarters and regional offices in the Americas, Europe, and Asia are provided for further inquiries.
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Catalog excerpts

HJ Designer Guide-1

DESIGNER’S Manual

 Open the catalog to page 1
HJ Designer Guide-2

General Description • Performance Calculations • Propulsive Efficiency • Engine & Gearbox Selection • HJ Series Dimensions • Scope of Supply • Installation Guidelines • Driveline Requirements • Control Systems • Material Specifications • The HamiltonJet Total Waterjet Solutions With experience spanning six decades, HamiltonJet provides a totally integrated waterjet propulsion solution to the marine industry. From initial enquiry through the lifespan of a vessel, HamiltonJet offers a comprehensive customer support package that is second to none. We want your waterjet vessel to be the most successful...

 Open the catalog to page 2
HJ Designer Guide-3

HJ Series General Description HJ Series General Description STEERING TILLER DRIVESHAFT \ TRANSOM SEAL HamiltonJet waterjets are an advanced marine propulsion system suitable for a wide variety of high and low speed applications. The waterjet utilises a highly developed water pump to generate a high velocity jet of water which, when expelled out the stern of a vessel, generates a thrust force in the opposite direction to push the vessel forward. The waterjet mounts inboard at the stern, drawing water through an intake fixed to the hull bottom. The intake is protected by a screen which, at planing...

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HJ Designer Guide-4

Performance of any marine vessel depends on several key factors and how they affect each other. These factors include... • Hull resistance • Engine power at different rpm levels • Size and number of propulsors At HamiltonJet we can accurately predict vessel performance using specialist computer software, provided the information we receive from the designer, builder and engine supplier is accurate to the finished vessel. For any new vessel built to be propelled by HamiltonJet waterjets, we will provide a detailed performance prediction to assist with waterjet sizing, engine & gearbox selection...

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HJ Designer Guide-5

HJ Series Performance Calculations Power Required Per Waterjet Understanding the Risk of Over Loading Knowing the speed required at maximum displacement of your vessel, use the diagram below to calculate the approximate Power to Weight Ratio required for the speed and length of the vessel. Waterjet propulsion is more sensitive to weight changes in a vessel than other forms of propulsion. In many cases this can be a major advantage in speed and efficiency, however if the weight is significantly increased it can result in poor speed performance, inability to get on the plane and unsuitability of...

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HJ Designer Guide-6

Making the Most Efficient Selection By using the calculations from the previous pages you will have determined likely waterjet size options for your vessel, and from this have an idea of the engine power you will require. Now you can look more closely at propulsive efficiency to further narrow down your waterjet selection options. In general, propulsive efficiency is affected by the size of the propulsor - larger is more efficient with the same engine power input. However, it is important to consider other design factors of any propulsion system which can directly affect its efficiency at certain...

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HJ Designer Guide-7

HamiltonJet Engine / Gearbox Selection Thrust Required per Waterjet = Bare Hull Resistance (no appendages) Number of Waterjets In the case of our example boat, HamiltonJet’s hull resistance software calculates that a laden weight of 12,000kg requires 23kN (4,700lbsf) of thrust to achieve a speed of 35 knots - which fits with the single HJ403 option. For twin waterjets this translates to 11.5kN (2,355lbsf) per jet, which is borderline for the HJ292 option but fits well in the HJ322 optimum efficiency thrust curve envelopes. To narrow down waterjet selection options further you can look at cost...

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HJ Designer Guide-8

NOTES: a - HJ212 "A" dimension is to the end of a splined shaft. May be close coupled. Layout and dimensions shown are indicative only for initial design purposes, based on jets with standard 5° intake block which facilitates close direct drive coupling of the engine. Consult HamiltonJet for more detailed information.

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HJ Designer Guide-9

optional 0o intake block (Available with selected HJ waterjets only) NOTES: Layout and dimensions shown are indicative only for initial design purposes, based on jets with optional 0° intake block which positions the jet parallel to the hull bottom. Consult HamiltonJet for more detailed information.

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HJ Designer Guide-10

HJ Series Scope of Supply Standard Supply (All Waterjet Models) • Waterjet Base Unit ("Wet-Run") • Intake Block with Screen & Installation Kit (to suit aluminium, GRP, wood or steel hulls) • T ransom Seal Kit • Coupling Flange (to suit specified driveline) • Impeller to suit engine Power/RPM & Gearbox (if fitted) • JHPU - Jet Mounted Hydraulic Power Unit (excluding HJ212) • Astern Deflector • Hydraulic Reverse Cylinder (excluding HJ212) • Reverse Control Actuation Assembly (for HSRX, HSRC or HFRC- see page 10) • Steering Assembly (JT Steering Nozzle, Shaft and Steering Tiller) • Complete set...

 Open the catalog to page 10
HJ Designer Guide-11

rerse Deflector ontrol Lever Helm Pump & Wheel Additional Extras (Required to Complete Installation) • Cable or Hydraulic Steering Kit (HJ212 - HJ274 only) • Helm Wheel • Engine Throttle Control Levers • Ahead/Astern Control Lever/s • Tie Rod Kit (HJ213 - HJ274 multi-jet installations) NOTE: Additional extras can be supplied by HamiltonJet if required Tie Rod (connects steering tillers in multi-jet installations) additional Extras (Not Necessarily Essential to Complete Installation) • Intake Screen Rake • Inspection Hatch Extension • Sand Trap • Special Tools Kit • Certification (ABS, Lloyds,...

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HJ Designer Guide-12

HJ Series Installation This section briefly explains how the jet is mounted in the hull. Detailed installation drawings are available on request and are also included in the Product Manual which comes with the jet. With the astern deflector assembly removed, the jet can be assembled from inside the hull (HJ212-HJ322) or from outside the hull (HJ364-HJ403) onto the intake block. Intake bolted to intake block with blind studs. Intake block – fibreglassed into GRP or wooden hull, welded into metal hull. Transom seal plate through bolted Intake Block Typical Jet Installation (Aluminium Hull Arrangement...

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All HAMILTONJET catalogs and brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.